28 reels, 2 heads, $5799 PNP getting good reviews
I am probably ordering this in a few days, getting a few more questions answered by the company. Watch this video at almost 5:00 in to see the speed with only 1 head.
28 Reels, 1 tray for bulk parts.
8mm=21 reels,12mm= 4reels ,16mm=2reels
http://www.adafruit.com/blog/2013/06/18/neoden-tm-240a-automatic-pick-and-place-machine/
There is a 16 reel version for under 4k.
Tutorials from the company:
http://www.youtube.com/user/NeoDentech
28 Reels, 1 tray for bulk parts.
8mm=21 reels,12mm= 4reels ,16mm=2reels
http://www.adafruit.com/blog/2013/06/18/neoden-tm-240a-automatic-pick-and-place-machine/
There is a 16 reel version for under 4k.
Tutorials from the company:
http://www.youtube.com/user/NeoDentech
Comments
I am VERY interested in getting one if it works.
Thanks,
Bean
1) Pick and Place Machine TM240A: 1
2) 4 types of nozzle: Totally 6
(Version: XS2, S2, M1, ML1)
3) 8G SD Card: 1
4) Card reader: 1
5) Nozzle disassemble tool: 1 set
6) Adjustment tool for Nylon Spool Wheel: 1
7) Nozzle cleaning tool: 1 set
8) User manual: 1
9) Video training course: 1 set
10) PCB Coordinate file transformation tool: 1
We will be in the market pretty quickly.
Bean
Looks cool, is there a paste dispense option ?
They are really good on emails for support. See contact info on their site. I have not looked into paste dispensing as I use stencils only. I do not think this machine has that option, but I could be wrong on that.
Can you explain the purchase process. I've never ordered anything this expensive from China.
Did you have to wire the money ? How did you pay ? How was their English ? Did you get questions answered ?
Our funds have grown and we are going to order one, but want to make sure we do it right.
Thanks,
Bean
Bean
You won't have to worry about paying for repairs while it's under warranty (except possibly shipping)however, do you know if it requires routine maintenance of any kind? Would going out of alignment be an issue? and can it be adjusted through built in software options? If you had to ship it back for warranty repair, would you have to pay shipping both ways?
Good luck with it.
Do you have any 0402 parts to try ?
Bean
What is your impression now that you have had a couple days to "play" with it ?
Bean
I will definitely post an update when I run my first boards, but that may be end of next week. If you have any specific questions, I am happy to try something on the machine in the mean time with the demo board. On their youtube channel they have a lot of good stuff to watch.
In the manual, there is no "getting started step 1, 2, 3". I will put together my own in house programming tutorial when I figure it out.
My board was cut from a panel and is not perfect with the eagle coords to the edges, but it placed certainly within spec for the solder to manage any offset. In it also very easy to create offsets per position, or per board. In real use, I would make an effort to adjust the offset per panel or board. With the laser it would be fast to make any minor offset tweaks in advance of running. It is easy to specify if you are placing just one small board, or use that board in an XY array. It is very easy to create an offset for the pick location (stack offset). You specify how much to increment the tape with the Feed Set. You can offset the entire board with Origin offset. Parts are input in mm, including the height of the part, rotation in any degree. You can "skip" a part.
The box that it came in makes a good temporary work bench.
Example .csv file that places 4 .01 uf parts.
% Origin Offset X Y 65535 0 0 0 % Stack Offset Stack X Y 65535 1 0 0 0 tray 65535 1 1 0 0 0.01 65535 1 2 0 0 0.1 65535 1 3 0 0 65535 1 4 0 0 65535 1 5 0 0 65535 1 6 0 0 65535 1 7 0 0 65535 1 8 0 0 65535 1 9 0 0 65535 1 10 0 0 65535 1 11 0 0 65535 1 12 0 0 65535 1 13 0 0 65535 1 14 0 0 65535 1 15 0 0 65535 1 16 0 0 65535 1 17 0 0 65535 1 18 0 0 65535 1 19 0 0 65535 1 20 0 0 65535 1 21 0 0 65535 1 22 0 0 65535 1 23 0 0 65535 1 24 0 0 65535 1 25 0 0 65535 1 26 0 0 65535 1 27 0 0 % Feeding Set Stack Feed Distance 65535 2 0 18 65535 2 1 4 65535 2 2 4 65535 2 3 4 65535 2 4 4 65535 2 5 4 65535 2 6 4 65535 2 7 4 65535 2 8 4 65535 2 9 4 65535 2 10 4 65535 2 11 4 65535 2 12 4 65535 2 13 4 65535 2 14 4 65535 2 15 4 65535 2 16 4 65535 2 17 4 65535 2 18 4 65535 2 19 4 65535 2 20 4 65535 2 21 4 65535 2 22 8 65535 2 23 8 65535 2 24 8 65535 2 25 8 65535 2 26 8 65535 2 27 8 % Jointed Board X Y (used if placing in an array) % Enter part data below % Head Stack X Y Angle Height Skip Description Comment % Set speed for placement. Use as first value, then 1 – 15 for range of 10% to 150% speeds 0 10 0 0 0 0 0 0 1 1 1 19.685 6.35 90 1 0 U1 0.01 2 2 2 132.08 47.625 90 1 0 U1 0.01 3 1 1 132.08 51.435 90 1 0 U1 0.01 4 2 2 114.3 41.91 90 1 0 U1 0.01
Here is a crude iphone vid.
http://www.youtube.com/watch?v=BBh0Dz6g78M
If it's not too much trouble, could you post the text file that you used on the machine ?
I'm I little lost as to set the speed to 150%.
Thanks,
Bean
The forum wont allow a .csv so I will post it.
Here is an example that shows a speed line added to the part list. The speed is an imaginary part with a component number of 0, the 10 tells the machine that the speed is 100%. You can insert this line anywhere you want in front of a part with a speed desired for the next component to follow, then put a line after that component to set the speed back.
% Head Stack X Y Angle Height Skip Description Comment % 0 10 0 0 0 0 0.5 0
% Origin Offset X Y 65535 0 0 0 % Stack Offset Stack X Y 65535 1 0 0 0 Tray 65535 1 1 0 0 0.01uf 65535 1 2 0 0 0.1uf 65535 1 3 0 0 10k 65535 1 4 0 0 47k 65535 1 5 0 0 330ohm 65535 1 6 0 0 220k 65535 1 7 0 0 47 65535 1 8 0 0 100 65535 1 9 0 0 4.99k 65535 1 10 0 0 47pf 65535 1 11 0 0 1.24K 65535 1 12 0 0 1uf 65535 1 13 0 0 1m 65535 1 14 0 0 x 65535 1 15 0 0 x 65535 1 16 0 0 x 65535 1 17 0 0 x 65535 1 18 0 0 x 65535 1 19 0 0 x 65535 1 20 0 0 x 65535 1 21 0 0 x 65535 1 22 0 0 x 65535 1 23 0 0 x 65535 1 24 0 0 x 65535 1 25 0 0 x 65535 1 26 0 0 x 65535 1 27 0 0 x % Feeding Set Stack Feed Distance 65535 2 0 18 65535 2 1 4 65535 2 2 4 65535 2 3 4 65535 2 4 4 65535 2 5 4 65535 2 6 4 65535 2 7 4 65535 2 8 4 65535 2 9 4 65535 2 10 4 65535 2 11 4 65535 2 12 4 65535 2 13 4 65535 2 14 4 65535 2 15 4 65535 2 16 4 65535 2 17 4 65535 2 18 4 65535 2 19 4 65535 2 20 4 65535 2 21 4 65535 2 22 8 65535 2 23 8 65535 2 24 8 65535 2 25 8 65535 2 26 8 65535 2 27 8 % Jointed Board X Y (used if placing in an array) % Enter part data below % Head Stack X Y Angle Height Skip Description Comment % 0 10 0 0 0 0 0.5 0 1 1 2 114.3 41.91 90 0.5 0 C1 .1uF 2 2 2 39.37 40.64 90 0.5 0 C2 .1uF 3 1 2 132.08 51.435 90 0.5 0 C3V3A .1uF 4 2 2 20.955 19.685 90 0.5 0 C6 .1uF 5 1 2 18.415 40.005 90 0.5 0 CA1 .1uF 6 2 2 20.955 36.195 90 0.5 0 CA2 .1uF 7 1 2 19.685 53.34 90 0.5 0 CA3 .1uF 8 2 2 23.495 53.34 90 0.5 0 CA4 .1uF 9 1 2 58.42 52.07 90 0.5 0 CAUX1 .1uF 10 2 2 64.77 52.07 90 0.5 0 CAUX2 .1uF 11 1 2 69.215 43.815 90 0.5 0 CAUX3 .1uF 12 2 2 106.68 30.48 90 0.5 0 CAUX4 .1uF 13 1 2 134.62 27.305 90 0.5 0 CVINB .1uF 14 2 2 27.305 43.18 90 0.5 0 CVINB5 .1uF 15 1 2 29.845 52.07 90 0.5 0 CVINB6 .1uF 16 2 2 37.465 53.34 90 0.5 0 CVINB7 .1uF 17 1 2 41.275 53.34 90 0.5 0 CVINB8 .1uF 18 2 2 132.08 47.625 90 0.5 0 HOME_C .1uF 19 1 2 93.98 41.275 90 0.5 0 ITRIPC .1uF 20 2 2 84.455 33.02 90 0.5 0 PCF3 .1uF 21 1 2 55.245 22.225 90 0.5 0 PR1 .1uF 22 2 2 66.04 33.655 90 0.5 0 PR2 .1uF 23 1 2 55.245 41.275 90 0.5 0 PR3 .1uF 24 2 2 45.085 31.115 90 0.5 0 PR4 .1uF 25 1 2 82.55 45.085 90 0.5 0 RS .1uF 26 2 2 2.54 25.4 90 0.5 0 TEMP .1uF 27 1 2 13.97 19.685 90 0.5 0 USBC1 .1uF 28 2 2 114.3 37.465 90 0.5 0 BC2-.047 .1uF 29 1 10 11.43 41.275 90 0.5 0 USBRX 47pf 30 2 10 11.43 36.195 90 0.5 0 USBTX 47pf 31 1 1 134.62 32.385 90 0.5 0 C3V3C .01uf 32 2 1 19.685 6.35 90 0.5 0 DTR .01uf 33 1 1 69.85 33.655 90 0.5 0 PCF1 .01uf 34 1 6 39.37 36.195 90 0.5 0 ENA 220k 35 2 6 39.37 31.75 90 0.5 0 ENB 220k 36 1 6 93.345 51.435 90 0.5 0 RAUX1 220k 37 2 6 113.665 51.435 90 0.5 0 RAUX2 220k 38 1 6 107.315 51.435 90 0.5 0 RAUX3 220k 39 2 6 106.68 34.29 90 0.5 0 RAUX4 220k 40 1 4 24.13 38.735 90 0.5 0 RA1 47K 41 2 4 24.765 34.29 90 0.5 0 RA2 47K 42 1 4 28.575 36.195 90 0.5 0 RA3 47K 43 2 4 28.575 31.75 90 0.5 0 RA4 47K 44 1 4 28.575 27.94 90 0.5 0 RB1 47K 45 2 4 33.02 36.195 90 0.5 0 RB2 47K 46 1 4 33.02 31.75 90 0.5 0 RB3 47K 47 2 4 33.02 27.94 90 0.5 0 RB4 47K 48 1 11 97.79 32.385 90 0.5 0 CUR 1.24K 49 2 11 71.12 51.435 90 0.5 0 ENCA 1.24K 50 1 11 68.58 46.99 90 0.5 0 ENCB 1.24K 51 1 11 78.105 41.275 90 0.5 0 R13 1.24K 52 1 11 140.33 13.97 90 0.5 0 R15 1.24K 53 1 11 73.66 41.275 90 0.5 0 R17 1.24K 54 1 11 77.47 51.435 90 0.5 0 RAUX1B 1.24K 55 1 11 85.725 51.435 90 0.5 0 RAUX2B 1.24K 56 1 11 99.695 51.435 90 0.5 0 RAUX3B 1.24K 57 1 11 106.68 38.1 90 0.5 0 RAUX3B1 1.24K 58 1 11 73.66 37.465 90 0.5 0 RP11 1.24K 59 2 11 78.105 37.465 90 0.5 0 RP12 1.24K 60 1 3 114.3 46.355 90 0.5 0 HOME_R 10k 61 2 3 41.91 5.715 90 0.5 0 LM1 10k 62 1 3 69.215 40.005 90 0.5 0 PUP1 10k 63 2 3 101.6 32.385 90 0.5 0 R10 10k 64 1 3 100.33 21.59 90 0.5 0 SW10 10k 65 2 3 116.84 26.67 90 0.5 0 SW11 10k 66 1 3 81.28 20.32 90 0.5 0 SW6 10k 67 2 3 60.96 22.225 90 0.5 0 SW7 10k 68 1 3 66.04 22.225 90 0.5 0 SW8 10k 69 2 3 116.84 20.955 90 0.5 0 SW9 10k 70 1 9 33.02 23.495 90 0.5 0 R1 4.99k 71 2 9 29.21 47.625 90 0.5 0 R5 4.99k 72 1 9 35.56 40.64 90 0.5 0 R6 4.99k 73 2 9 33.02 18.415 90 0.5 0 R11 4.99k 74 1 9 31.75 40.64 90 0.5 0 R12 4.99k 75 1 5 41.275 11.43 90 0.5 0 R19 330 76 2 5 36.83 11.43 90 0.5 0 R20 330 77 1 5 106.68 20.955 90 0.5 0 SW 330 78 2 5 111.76 20.955 90 0.5 0 SW1 330 79 1 5 119.38 44.45 90 0.5 0 R3 330 80 2 5 140.33 29.21 90 0.5 0 R7 330 81 1 5 17.145 36.195 90 0.5 0 LM2 330 82 1 7 135.25 20.32 90 0.5 0 BR2 47 83 2 7 50.165 45.085 90 0.5 0 R4 ??? 47 % 84 1 1 36.83 6.35 90 0.5 1 TR1 3904 85 2 1 128.27 27.305 90 1 1 C3V3B 10uf 86 2 1 128.27 32.385 90 1 1 CVIN 10uf 87 2 1 13.97 6.985 90 1 1 FT232 10uf 88 1 13 93.98 36.83 90 0.5 0 R14 1m 89 2 12 99.695 26.035 90 0.5 0 ITRIPC1 1uf % 90 2 1 59.69 46.355 90 1 1 CR 5m 91 2 1 13.335 48.26 90 1 1 RXUSB grn 92 2 1 127 47.625 90 1 1 3V3 grn 93 2 1 140.33 33.65 90 1 1 5V grn 94 2 1 13.335 53.975 90 1 1 TXUSB red % 95 2 1 17.78 13.335 90 1 1 FT232RL FT232RL 96 2 1 40.005 24.13 90 1 1 MEM1 24LC512SOIC 97 2 1 129.47 39.37 90 1 1 3.3 3.3VDPAK 98 2 1 132.08 12.7 90 1 1 BUZC1 330uF 99 2 1 20.955 46.99 90 1 1 40106 IC1 100 2 1 36.83 46.99 90 1 1 40106 IC2 101 2 1 130.17 20.32 90 1 1 LM3862 LM386 102 2 1 99.695 39.37 90 1 1 IC3 LM393D 103 2 1 85.725 39.37 90 1 1 U$6 MAX3430 104 2 1 5.08 19.05 90 1 1 U$3 MAX6634 105 2 1 17.78 27.94 90 1 1 PCF2 PCF8574 106 2 1 74.295 26.035 90 1 1 PCF4 PCF8574 107 2 1 88.265 26.035 90 1 1 PCF8574 PCF8574 108 2 1 55.245 31.75 90 1 1 PROP PROP 109 2 1 132.08 4.445 90 1 1 U7 buzzPUI % 110 2 1 2.54 12.065 90 1 1 Fid 1 Fid 1 111 2 1 147.32 65.405 90 1 1 Fid 2 Fid 2
I included the fiducials in the file for reference. You can enter edit, move the laser to the fiducial marks to see if it is correct, if not then add the offsets to the Origin Offset in the first part of the file. You also can move the needle to each component in the tape and check the pick up location, and make individual offsets in the file as well under stack offset.
We haven't received our funds yet, but when we do the TM240a will be our first purchase.
Bean
Have you had any major problem ?
Do you still think it is well worth the money ?
Just wondering because we might be buying one soon.
Thanks,
Bean
Overall, I am very pleased with the machine. It is really fast, accurate, never misses. My previous method of running boards was my own pick and place CNC modification that was slow and required manual tape incrementation in the feed, plus only one tape could be loaded at a time. So this is a gigantic time saver for me. From about 45 minutes to make a set of boards for one system to less than 5 minutes including stenciling now.
I have been getting emails from them that they are doing a 10% discount right now.
Vid:
http://www.youtube.com/watch?v=iBlIT-kK7Pk
I am really happy with placement of 0603 parts.
Bean
Bean
Why? Well you paid for the machine via a SWIFT wire transfer that generally costs me a total of $45USD in fees ($30 to the sender's bank, $15 to the reciever's bank) when I send money abroad. You would have to have the company collect the customs duties and wire back money to DHL for yet another $45USD in fees.
That would be somewhat silly. It is best to just deal with things the way they are and have the payment for customs onhand for the DHL driver.