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Good PCB manufacturers? — Parallax Forums

Good PCB manufacturers?

simonlsimonl Posts: 866
edited 2007-08-11 20:35 in General Discussion
Would anyone be able to recommend a good PCB manufacturer?

I like to know what experience you've had, as I'm about to do my first PCB and don't know which of the many low quantity PCB manufacturers are any good.

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Cheers,

Simon
www.norfolkhelicopterclub.co.uk
You'll always have as many take-offs as landings, the trick is to be sure you can take-off again ;-)
BTW: I type as I'm thinking, so please don't take any offense at my writing style smile.gif

Comments

  • BeanBean Posts: 8,129
    edited 2007-07-05 13:29
    I really like ExpressPCB for price and quality. The only rub is that you MUST use their software to draw your layout. Luckily it is easy to use.

    Bean.

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    “The United States is a nation of laws -· poorly written and randomly enforced.” - Frank Zappa

    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
    www.hittconsulting.com
    ·
  • JonnyMacJonnyMac Posts: 9,216
    edited 2007-07-05 13:47
    I'm with Bean and use ExpressPCB quite a lot. Do yourself a favor and start with ExpressSCH (it comes with the package) to start with a schematic, then move to the board. Linking the schematic to the board file will help prevent errors.
  • stamptrolstamptrol Posts: 1,731
    edited 2007-07-05 13:48
    I'd give a second vote for ExpressPCB. Good software, reasonable prices, excellent service.

    Tom

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    Tom Sisk

    http://www.siskconsult.com
    ·
  • Franz AchatzFranz Achatz Posts: 140
    edited 2007-07-05 13:49
    i get all my PCBs made by www.pcbcart.com
    They accept Eagle BRD Files or just Gerberfiles and an excellon drill file.

    best regards
    Franz
  • Phil Pilgrim (PhiPi)Phil Pilgrim (PhiPi) Posts: 23,514
    edited 2007-07-05 15:54
    Advanced Circuits has been my favorite of late, both for barebones protos (usually around $45 for several, 2-day turnaround) and masked-and-screened protos (3 for $99, 5-day turnaround). Plus, new customers get $500 to apply to their first one or two orders. You're not locked in to any particular software, either, although it looks like they've got some free software you can use. And, finally, their quality is excellent.

    -Phil
  • OakGraphicsOakGraphics Posts: 202
    edited 2007-07-06 06:35
    I will have to give pcbcart a try - I had them marked in my pcb search before, and its good to hear somebody has used them with good results. I like the fact they take eagle .brd files. smile.gif

    I have used http://www.speedypcb.com/ with pretty good sucess (20 boards 80x48mm with 3oz. copper, black soldermasks and gold immersion plated 2 layer for 188$) - They are just funky with their order process. Ultimately their boards are made in China - even though this company is located in canada. I found service to be a little slow, but very nice and helped me with my order and tracking. They accept gerber only - but will give you instructions on how to create the gerber and drill files via eagle if needed.
  • simonlsimonl Posts: 866
    edited 2007-07-06 08:20
    Hey guys, thanks very much. I'll have a look at each of these and let you know which one I choose, but it's always good to know which ones people have been happy with in the past.

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    Cheers,

    Simon
    www.norfolkhelicopterclub.co.uk
    You'll always have as many take-offs as landings, the trick is to be sure you can take-off again ;-)
    BTW: I type as I'm thinking, so please don't take any offense at my writing style smile.gif
  • PLJackPLJack Posts: 398
    edited 2007-07-07 19:45
    Can someone give their experience in dollar cost per board.

    ExpressPCB states "Use our MiniBoard service and pay only $51 for three boards (plus $8 shipping)."

    Thats about $20 per board.
    Am I being unreasonable or is that allot of money for three boards.

    I am currently designing small a PCB. Max size should land at around 3 inches by 3 inches.
    If I buy a lot of 20, am I dreaming that I can get the boards down to a cost of about $8 each?

    I recently did a quick costing of my project and was not prepared for the percentage of total cost the PCB was incurring.

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    - - - PLJack - - -



    Perfection in design is not achieved when there is nothing left to add.
    It is achieved when there is nothing left to take away.
  • NewzedNewzed Posts: 2,503
    edited 2007-07-07 19:48
    Instead of Miniboards, price them as Standard Service and see what you get.

    Sid

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    Yesterday is history, tomorrow is a mystery, and today is a gift.

    That is why they call it the present.

    Don't have VGA?
    Newzed@aol.com
    ·
  • Phil Pilgrim (PhiPi)Phil Pilgrim (PhiPi) Posts: 23,514
    edited 2007-07-07 20:30
    Some (not all) board fabs will let you array multiple proto boards per panel. For example, Advanced Circuits has a 3-for-$99 special price for protos. And the boards can be up to 60 square inches apiece. For $50 more, you can include as many small boards onto one 60-sq.-in. panel as you want. You'll have to cut out the individual boards yourself, though. But if your boards are small, you can save a lot of money doing it this way.

    -Phil
  • stamptrolstamptrol Posts: 1,731
    edited 2007-07-07 20:48
    PLJack,

    As with most manufactured goods, the prices will seem to vary quite a bit.

    When you say $20 per board is expensive, compared to what? My last Expresspcb boards were 6.75" x 4", double-sided, done in two days, lead-free, silk-screened and solder-masked at $38 each including set-up charge, and shipping. They saved me $35 per board in assembly time over the previous "cheaper" board.

    When you're calculating price per board, don't forget to put a value on fast service, good silkscreening, holes drilled, high quality materials and even consider the time you spend to get the board docs ready.

    You can certainly get hobby-quality boards at lower cost but you sometimes give up board thickness, proper via conductors, solder mask, silk-screened text. You can even do them yourself with materials from Pulsar and similar folks.

    Luckily, almost all the online board shops do instant quotes, so you can try a couple to see how the prices vary.

    Mostly, you get what you pay for.

    Cheers,

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    Tom Sisk

    http://www.siskconsult.com
    ·
  • PLJackPLJack Posts: 398
    edited 2007-07-08 21:04
    Thanks all.

    The board I need is not that complicated.

    I could make them myself but I really want the quality of a manufactured product.
    I'm fine with a $20 one off board. But in quanities of 20 it gets pretty expensive.
    Phil's suggestion brings it down to under $8.00. Thats not bad at all.

    I'll just have to keep at it and see what I come up with.

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    - - - PLJack - - -



    Perfection in design is not achieved when there is nothing left to add.
    It is achieved when there is nothing left to take away.
  • BeanBean Posts: 8,129
    edited 2007-07-09 14:55
    PLJack,
    I just priced at expresspcb a 3"x3" board WITHOUT soldermask or marking. 20 pcs = 204.30.
    So that's a little over $10 per board.
    If you got 60 boards they would be $8.01 each.

    Bean.

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    Never argue with an idiot.· They'll drag you down to their level then beat you with experience.
    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
    www.hittconsulting.com
    ·
  • Lord SteveLord Steve Posts: 206
    edited 2007-07-09 17:13
    If you can wait a couple weeks for your boards to arrive, http://www.batchpcb.com·is your friend.
  • OakGraphicsOakGraphics Posts: 202
    edited 2007-07-10 01:21
    Bean (Hitt Consulting) said...
    PLJack,
    I just priced at expresspcb a 3"x3" board WITHOUT soldermask or marking. 20 pcs = 204.30.
    So that's a little over $10 per board.
    If you got 60 boards they would be $8.01 each.

    Bean.

    You got me curious Bean, So I quoted an 80mm x 80mm pcb from pbcart.com, with soldermask and silkscreen, and flying probe testing for $100.68 total for 20 boards.·

    ·If you wanted 75 of them suckers and willing to wait 2 weeks, you could get them all for under 167$ - That's 2.22$ a board. :-)

    I am going to make an order with them for sure for my next run.

    Post Edited (OakGraphics) : 7/10/2007 1:28:11 AM GMT
  • Phil Pilgrim (PhiPi)Phil Pilgrim (PhiPi) Posts: 23,514
    edited 2007-07-10 03:26
    I priced some boards on pcbcart.com, too, and am impressed with the pricing at least. Some questions:

    ····1. How good is the quality?
    ····2..Is their delivery what they claim?
    ····3. How much does shipping from China add to:
    ········a) the cost?
    ········b) the time?

    Thanks,
    Phil

    Update: I came up with a fourth question:

    ····4. What is the import duty on printed circuit boards manufactured offshore?"

    The answer: There doesn't appear to be any. Information about import classifications and duty for electronic items can be found here: hotdocs.usitc.gov/docs/tata/hts/bychapter/0702c85.pdf. I used harmonized code prefix 8534.00.00 to come to my conclusion, but one should always check with U.S Customs or a qualified broker for the final say on the matter. It's also possible to contest an assessment of tarriffs if the supplier ships under the wrong harmonized code.

    Post Edited (Phil Pilgrim (PhiPi)) : 7/10/2007 4:43:04 PM GMT
  • metron9metron9 Posts: 1,100
    edited 2007-07-10 16:20
    I have used Advanced Circuits, http://www.4pcb.com/ My first run was $500.00 worth of boards totally FREE. I then ordered a second run

    This was a run of 5 boards. $91.00 each. The boards were stepped 42 up and scored.


    Material Type: FR4 Material Thickness: 0.062" Number of Layers: 2
    First Dimension: 18.2" Second Dimension: 8.39" Finish Plating: LFSOLDER
    Copper Outers: 1oz Copper Inners: 0.5 oz Smallest Hole Size: 0.024"
    Top SMD Pads: 0 Bottom SMD Pads: 0 SMD Pitch: 0"
    Solder Mask Sides: Both Solder Mask Type: LPI Solder Mask Color Green
    Silkscreen Sides: Top Silkscreen Color White CNC Route Points: 4
    Trace width/Space: 0.01" Tab Route No Scoring Yes
    Gold Fingers: None Plated Slots No Plated Edges No
    Counter Sinks: No Counter Bores No Dielectric No
    Impedance: No


    They still have the $500 dollar free to first time customers.

    I use Eagle to make the board layout and Viewmate to step up the final board layout from http://www.pentalogix.com/

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    Think Inside the box first and if that doesn't work..
    Re-arrange what's inside the box then...
    Think outside the BOX!
  • Harrison.Harrison. Posts: 484
    edited 2007-07-10 23:22
    Does anyone know if they (4pcb) like hobbyists using their $500 free boards thing? I registered once and they called me asking if I was still interested. I decided to not do it since I thought it would be a bit mean if I did it and never ordered from them again. I would feel better if other hobbyists (non commercial) people have used this deal before.
  • BeanBean Posts: 8,129
    edited 2007-07-10 23:32
    Harrison,
    I would be honest with them.
    Tell them you are a hobbiest and there is a good chance you may never order from them again.
    If the say it's okay, I wouldn't feel bad at all if I took advantage of their offer.
    They may be counting on you tell other people how great they are to give you boards for free.

    Bean.

    ▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔
    Never argue with an idiot.· They'll drag you down to their level then beat you with experience.
    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
    www.hittconsulting.com
    ·
  • Phil Pilgrim (PhiPi)Phil Pilgrim (PhiPi) Posts: 23,514
    edited 2007-07-10 23:52
    One of my customers who requested the $500 discount was asked for a web address for his business. So they may be doing some kind of filtering. They do try to cater to engineering students, though, by dropping the 3-piece minimum on the 3-for-$99 to 1-for-$33 and including a coupon for a free Domino's pizza with each order. (Since I'm not a student, I get a bag of microwave popcorn with each order, which I usually toss out.)

    -Phil
  • PLJackPLJack Posts: 398
    edited 2007-07-14 15:29
    More great suggestions from the forum, thanks.

    I just did a quote with PCBCart. Even with a one time setup charge it was under $3.00 a board. (Qty of 20)
    How can this be?
    I see Phil has discovered them as well.
    Has anyone used this company before?

    They mentioned UPS and Fedex on the site, I wonder if the shipping charge would make it not worth the trouble.

    Edit: I really wish Parallax would go into this business. [noparse]:)[/noparse]

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    - - - PLJack - - -



    Perfection in design is not achieved when there is nothing left to add.
    It is achieved when there is nothing left to take away.
  • Tracy AllenTracy Allen Posts: 6,666
    edited 2007-07-14 17:06
    I too have been using Advanced Circuits for years and I like having a working relationship with one company. One thing I find important is having a personal contact. If any issues come up with a board, they call me, and they are very strict with engineering holds until potential problems are resolved. Also, if I have need for special material or unusual spec, I know that I will be able to talk to the same person about it that I talked to last time.

    When I do a board for scoring, I usually lay it out in array form myself. They accept the score lines as a gerber file. Just lay it out on some additional layer with allowance for the score width, and tell them in a readme what it is. Scoring usually implies a simple rectangular outline. On the other hand, a tab routed design implies that the board has a funny shape or a notches etc, and I let them lay out the panel. After a while you learn the ropes about how to count the router points and figure the total board size. If in a revision I need to move a few traces or through-hole parts, they can redo the array so that the surface mount pads are all the same so that I don't have to buy a new stencil.

    Speaking of stencils, they will also make a stencil for your board, several different styles. I did try that once and it was very nice stainless steel, but it was around $150. They make it from your top and bottom pads Gerbers. I've never tried the much cheaper mylar stencils that are available through Sparkfun. My assembler likes to make their own stencil to fit their machines, so Advanced Circuits emails me the final panelized Gerber files and I email those to the assembler.

    Advanced circuits is also getting into the prototype assembly business, and they have some practically free first time offers. I haven't tried them on that yet. You have to provide them with the pick and place data. They will even buiild the BOM for you if it can be done from Digikey or Mouser.

    Other services from 4PCB:
    I always run designs through their free design rule check
    They have a cheap bare bones service too.

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    Tracy Allen
    www.emesystems.com

    Post Edited (Tracy Allen) : 7/14/2007 5:12:33 PM GMT
  • Franz AchatzFranz Achatz Posts: 140
    edited 2007-08-10 11:04
    Phil Pilgrim (PhiPi) said...
    I priced some boards on pcbcart.com, too, and am impressed with the pricing at least. Some questions:

    ····1. How good is the quality?
    ····2..Is their delivery what they claim?
    ····3. How much does shipping from China add to:
    ········a) the cost?
    ········b) the time?

    Thanks,
    Phil

    Update: I came up with a fourth question:

    ····4. What is the import duty on printed circuit boards manufactured offshore?"

    The answer: There doesn't appear to be any. Information about import classifications and duty for electronic items can be found here: hotdocs.usitc.gov/docs/tata/hts/bychapter/0702c85.pdf. I used harmonized code prefix 8534.00.00 to come to my conclusion, but one should always check with U.S Customs or a qualified broker for the final say on the matter. It's also possible to contest an assessment of tarriffs if the supplier ships under the wrong harmonized code.
    Answer:

    1) absolut perfect !!!! see:· http://forums.parallax.com/showthread.php?p=659398

    2) Yes

    3 a) when i order 25pcs·half Euro boards shipping adds USD 28,-
    ···b) 1 week + 2/3 days for DHL shipping

    4) no tax etc.... !!!!!!

    br
    Franz·
  • Franz AchatzFranz Achatz Posts: 140
    edited 2007-08-10 11:08
    PLJack said...
    More great suggestions from the forum, thanks.

    I just did a quote with PCBCart. Even with a one time setup charge it was under $3.00 a board. (Qty of 20)
    How can this be?
    I see Phil has discovered them as well.
    Has anyone used this company before?

    They mentioned UPS and Fedex on the site, I wonder if the shipping charge would make it not worth the trouble.

    Edit: I really wish Parallax would go into this business. [noparse]:)[/noparse]

    i use pcbcart since a year or so and i love it :-)

    They saved me a LOT of money.

    Franz
  • PLJackPLJack Posts: 398
    edited 2007-08-11 16:14
    Thanks Franz. I feel better with a recommendation from a member of this forum.

    On a side note, Advanced Circuits finally released their brand new PCB software.
    Only had a few minutes with it, but it looks good.

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    - - - PLJack - - -



    Perfection in design is not achieved when there is nothing left to add.
    It is achieved when there is nothing left to take away.
  • Steve JoblinSteve Joblin Posts: 784
    edited 2007-08-11 20:35
    So many choices, so many prices... how does one decide? Check out this nifty pricing calculator the compares pricing from many of the fab houses... http://www.ladyada.net/library/pcb/costcalc.html
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