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BS2 gets cold and reboots... — Parallax Forums

BS2 gets cold and reboots...

ArchiverArchiver Posts: 46,084
edited 2004-01-06 23:31 in General Discussion
I expect the short answer is going to be, get the industrial BS2. But that's
$54, and I want to check my facts first.

I have a BS2 that controls a pump, and runs it when water gets cold (to
prevent it from freezing). The circuit lives outside, in a sealed box, in
Massachusetts winters, where sub-32F is fairly common and sub-0F is
possible. I thought the power transformer would generate enough heat to keep
the BS2 happy. I was wrong. The circuit failed when it got below 30F
outside. True to spec, the BS2 acted up, and didn't get normal until it was
brought inside for ten minutes. (The way it acted up was odd: it booted when
power was applied, ran well enough to flash the initial "I'm starting up"
LED, and then rebooted itself a few seconds later, probably when it tried to
signal the relay to close. Does the BS2 get more voltage sensitive when it
gets cold?)

Anyway, my options are

1) put a 5w bulb in the enclosure, to keep it warm in there. Advantage: easy
solution. Disadvantage: the circuit's supposed to save power by only running
a pump when needed. Running a light bulb all the time defeats the point.
Also, in the summer, the bulb might drive the temp in there over the BS2's
other temperature limit.

2) Have the light bulb only go on when it's cold - the BS2 is watching the
temp anyway. But this means redesigning the circuit, adding another relay,
larger enclosure... very big pain.

3) Industrial BS2. Good to -40F, which covers any winter I expect to see
here, but a $54 solution, which probably offsets the power savings the
circuit's supposed to be providing. Anyone know if the industrial version is
really good to -40F? What's different about the chip?

*mutter* Any better suggestions?

Comments

  • ArchiverArchiver Posts: 46,084
    edited 2004-01-03 16:14
    At 10:53 AM 1/3/04 -0500, Scott wrote:
    >I expect the short answer is going to be, get the industrial BS2. But that's
    >$54, and I want to check my facts first.
    >
    >I have a BS2 that controls a pump, and runs it when water gets cold (to
    >prevent it from freezing). The circuit lives outside, in a sealed box, in
    >Massachusetts winters, where sub-32F is fairly common and sub-0F is
    >possible. I thought the power transformer would generate enough heat to keep
    >the BS2 happy. I was wrong. The circuit failed when it got below 30F
    >outside. True to spec, the BS2 acted up, and didn't get normal until it was
    >brought inside for ten minutes. (The way it acted up was odd: it booted when
    >power was applied, ran well enough to flash the initial "I'm starting up"
    >LED, and then rebooted itself a few seconds later, probably when it tried to
    >signal the relay to close. Does the BS2 get more voltage sensitive when it
    >gets cold?)
    >
    >Anyway, my options are
    >
    >1) put a 5w bulb in the enclosure, to keep it warm in there. Advantage: easy
    >solution. Disadvantage: the circuit's supposed to save power by only running
    >a pump when needed. Running a light bulb all the time defeats the point.
    >Also, in the summer, the bulb might drive the temp in there over the BS2's
    >other temperature limit.
    >
    >2) Have the light bulb only go on when it's cold - the BS2 is watching the
    >temp anyway. But this means redesigning the circuit, adding another relay,
    >larger enclosure... very big pain.
    >
    >3) Industrial BS2. Good to -40F, which covers any winter I expect to see
    >here, but a $54 solution, which probably offsets the power savings the
    >circuit's supposed to be providing. Anyone know if the industrial version is
    >really good to -40F? What's different about the chip?
    >
    >*mutter* Any better suggestions?
    Before I did anything that costs money, I'd temporarily cover the outside
    of the box with black cloth or black paper. See if the sun will help in keeping
    the enclosure warmer. The "right" answer is to use the Industrial BS-2 which
    is designed for that kind of environment.

    Regards,

    Bruce Bates
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-03 16:23
    One thought: make sure the Stamp is the only part failing. What you describe
    sounds like it could be a power supply problem.

    If I were to approach this, I'd try to breadboard the pieces separately and
    run parts of them in my deep freeze and study how they fail.

    You probably should have the industrial Stamp, but it would be a shame to
    put it in only to find out something else is failing at temperature.

    Since you have a power transformer, I wonder if you could stuff the box with
    fiberglass insulation to trap more of the heat? I also think that if I were
    going to heat with 5W, I would use a piece of nichrome or a big resistor and
    not a bulb (the bulb will burn out).

    Regards,

    Al Williams
    AWC
    * Universal Relay Card: http://www.al-williams.com/kp1.htm


    >
    Original Message
    > From: Scott [noparse]/noparse]mailto:[url=http://forums.parallaxinc.com/group/basicstamps/post?postID=SSItREGF-C0Kkc0dhjlHxAsA9MBAZmXQG0qdHMJzaFGVaXs2iY-I93EZbYceqFVlTHYWrVM]scott@m...[/url
    > Sent: Saturday, January 03, 2004 9:53 AM
    > To: basicstamps@yahoogroups.com
    > Subject: [noparse][[/noparse]basicstamps] BS2 gets cold and reboots...
    >
    >
    > I expect the short answer is going to be, get the industrial
    > BS2. But that's $54, and I want to check my facts first.
    >
    > I have a BS2 that controls a pump, and runs it when water
    > gets cold (to prevent it from freezing). The circuit lives
    > outside, in a sealed box, in Massachusetts winters, where
    > sub-32F is fairly common and sub-0F is possible. I thought
    > the power transformer would generate enough heat to keep the
    > BS2 happy. I was wrong. The circuit failed when it got below
    > 30F outside. True to spec, the BS2 acted up, and didn't get
    > normal until it was brought inside for ten minutes. (The way
    > it acted up was odd: it booted when power was applied, ran
    > well enough to flash the initial "I'm starting up" LED, and
    > then rebooted itself a few seconds later, probably when it
    > tried to signal the relay to close. Does the BS2 get more
    > voltage sensitive when it gets cold?)
    >
    > Anyway, my options are
    >
    > 1) put a 5w bulb in the enclosure, to keep it warm in there.
    > Advantage: easy solution. Disadvantage: the circuit's
    > supposed to save power by only running a pump when needed.
    > Running a light bulb all the time defeats the point. Also, in
    > the summer, the bulb might drive the temp in there over the
    > BS2's other temperature limit.
    >
    > 2) Have the light bulb only go on when it's cold - the BS2 is
    > watching the temp anyway. But this means redesigning the
    > circuit, adding another relay, larger enclosure... very big pain.
    >
    > 3) Industrial BS2. Good to -40F, which covers any winter I
    > expect to see here, but a $54 solution, which probably
    > offsets the power savings the circuit's supposed to be
    > providing. Anyone know if the industrial version is really
    > good to -40F? What's different about the chip?
    >
    > *mutter* Any better suggestions?
    >
    >
    >
    > To UNSUBSCRIBE, just send mail to:
    > basicstamps-unsubscribe@yahoogroups.com
    > from the same email address that you subscribed. Text in the
    > Subject and Body of the message will be ignored.
    >
    >
    > Yahoo! Groups Links
    >
    > To visit your group on the web, go to:
    > http://groups.yahoo.com/group/basicstamps/
    >
    > To unsubscribe from this group, send an email to:
    > basicstamps-unsubscribe@yahoogroups.com
    >
    > Your use of Yahoo! Groups is subject to:
    > http://docs.yahoo.com/info/terms/
    >
    >
    >
    >
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-03 16:36
    Scott,

    I like the heat when cold scheme. You could control the bulb with a
    transistor, less space and easy to "scab" onto the project.

    Electronics Goldmine used to have (and may still) little flexible heating
    elements with a sticky backing. Might be a good solution and use less power
    than the bulb. Add a little insulation too maybe.

    You forgot one solution: Move to where it never gets cold. Then you can use
    the Stamp for something else ;-)

    Jonathan

    www.madlabs.info


    Original Message
    From: "Scott" <scott@m...>
    To: <basicstamps@yahoogroups.com>
    Sent: Saturday, January 03, 2004 7:53 AM
    Subject: [noparse][[/noparse]basicstamps] BS2 gets cold and reboots...


    > I expect the short answer is going to be, get the industrial BS2. But
    that's
    > $54, and I want to check my facts first.
    >
    > I have a BS2 that controls a pump, and runs it when water gets cold (to
    > prevent it from freezing). The circuit lives outside, in a sealed box, in
    > Massachusetts winters, where sub-32F is fairly common and sub-0F is
    > possible. I thought the power transformer would generate enough heat to
    keep
    > the BS2 happy. I was wrong. The circuit failed when it got below 30F
    > outside. True to spec, the BS2 acted up, and didn't get normal until it
    was
    > brought inside for ten minutes. (The way it acted up was odd: it booted
    when
    > power was applied, ran well enough to flash the initial "I'm starting up"
    > LED, and then rebooted itself a few seconds later, probably when it tried
    to
    > signal the relay to close. Does the BS2 get more voltage sensitive when it
    > gets cold?)
    >
    > Anyway, my options are
    >
    > 1) put a 5w bulb in the enclosure, to keep it warm in there. Advantage:
    easy
    > solution. Disadvantage: the circuit's supposed to save power by only
    running
    > a pump when needed. Running a light bulb all the time defeats the point.
    > Also, in the summer, the bulb might drive the temp in there over the BS2's
    > other temperature limit.
    >
    > 2) Have the light bulb only go on when it's cold - the BS2 is watching the
    > temp anyway. But this means redesigning the circuit, adding another relay,
    > larger enclosure... very big pain.
    >
    > 3) Industrial BS2. Good to -40F, which covers any winter I expect to see
    > here, but a $54 solution, which probably offsets the power savings the
    > circuit's supposed to be providing. Anyone know if the industrial version
    is
    > really good to -40F? What's different about the chip?
    >
    > *mutter* Any better suggestions?
    >
    >
    >
    > To UNSUBSCRIBE, just send mail to:
    > basicstamps-unsubscribe@yahoogroups.com
    > from the same email address that you subscribed. Text in the Subject and
    Body of the message will be ignored.
    >
    >
    > Yahoo! Groups Links
    >
    > To visit your group on the web, go to:
    > http://groups.yahoo.com/group/basicstamps/
    >
    > To unsubscribe from this group, send an email to:
    > basicstamps-unsubscribe@yahoogroups.com
    >
    > Your use of Yahoo! Groups is subject to:
    > http://docs.yahoo.com/info/terms/
    >
    >
    >
    >
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-03 16:46
    I'm will Al and don't think it's the Stamp. That said, make sure you're
    not getting any condensation on any of your electronics that could be
    problematic. I used to work in the irrigation industry and we put
    heating elements in golf course controllers to drive out moisture,
    temperature was rarely a factor (the controllers didn't run, but were
    left powered during the winter months to prevent condensation-related
    problems).

    Of your choices, #2 is probably the easiest to implement. And if it is
    indeed the Stamp that isn't tolerating the cold, you might just switch
    on a power resister that is physically close to the Stamp.

    -- Jon Williams
    -- Parallax


    Original Message
    From: Scott [noparse]/noparse]mailto:[url=http://forums.parallaxinc.com/group/basicstamps/post?postID=SPvFw4VgKNCp5eAZnp8IHY7J2cdYY6gp0UfEmlsTL6gtDQeTc23Zl1A9zM0wgNP3kVPyCzD3vlw]scott@m...[/url
    Sent: Saturday, January 03, 2004 9:53 AM
    To: basicstamps@yahoogroups.com
    Subject: [noparse][[/noparse]basicstamps] BS2 gets cold and reboots...


    I expect the short answer is going to be, get the industrial BS2. But
    that's $54, and I want to check my facts first.

    I have a BS2 that controls a pump, and runs it when water gets cold (to
    prevent it from freezing). The circuit lives outside, in a sealed box,
    in Massachusetts winters, where sub-32F is fairly common and sub-0F is
    possible. I thought the power transformer would generate enough heat to
    keep the BS2 happy. I was wrong. The circuit failed when it got below
    30F outside. True to spec, the BS2 acted up, and didn't get normal until
    it was brought inside for ten minutes. (The way it acted up was odd: it
    booted when power was applied, ran well enough to flash the initial "I'm
    starting up" LED, and then rebooted itself a few seconds later, probably
    when it tried to signal the relay to close. Does the BS2 get more
    voltage sensitive when it gets cold?)

    Anyway, my options are

    1) put a 5w bulb in the enclosure, to keep it warm in there. Advantage:
    easy solution. Disadvantage: the circuit's supposed to save power by
    only running a pump when needed. Running a light bulb all the time
    defeats the point. Also, in the summer, the bulb might drive the temp in
    there over the BS2's other temperature limit.

    2) Have the light bulb only go on when it's cold - the BS2 is watching
    the temp anyway. But this means redesigning the circuit, adding another
    relay, larger enclosure... very big pain.

    3) Industrial BS2. Good to -40F, which covers any winter I expect to see
    here, but a $54 solution, which probably offsets the power savings the
    circuit's supposed to be providing. Anyone know if the industrial
    version is really good to -40F? What's different about the chip?

    *mutter* Any better suggestions?



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  • ArchiverArchiver Posts: 46,084
    edited 2004-01-03 16:51
    Other way for not getting to cold is to "heat" the enclosure with the
    water you're pumping around. It not hot water you're running i guess
    but i don't think it's -30F.

    It's a bit like water cooling but then the reverse way.

    You can also put the stamp a few foot under the ground (with the
    enclosure [noparse]:)[/noparse]. Don't think it will get that cold down there.

    Both will also work if the power is the problem.

    Peter

    --- In basicstamps@yahoogroups.com, "Scott" <scott@m...> wrote:
    > I expect the short answer is going to be, get the industrial BS2.
    But that's
    > $54, and I want to check my facts first.
    >
    > I have a BS2 that controls a pump, and runs it when water gets cold
    (to
    > prevent it from freezing). The circuit lives outside, in a sealed
    box, in
    > Massachusetts winters, where sub-32F is fairly common and sub-0F is
    > possible. I thought the power transformer would generate enough
    heat to keep
    > the BS2 happy. I was wrong. The circuit failed when it got below 30F
    > outside. True to spec, the BS2 acted up, and didn't get normal
    until it was
    > brought inside for ten minutes. (The way it acted up was odd: it
    booted when
    > power was applied, ran well enough to flash the initial "I'm
    starting up"
    > LED, and then rebooted itself a few seconds later, probably when it
    tried to
    > signal the relay to close. Does the BS2 get more voltage sensitive
    when it
    > gets cold?)
    >
    > Anyway, my options are
    >
    > 1) put a 5w bulb in the enclosure, to keep it warm in there.
    Advantage: easy
    > solution. Disadvantage: the circuit's supposed to save power by
    only running
    > a pump when needed. Running a light bulb all the time defeats the
    point.
    > Also, in the summer, the bulb might drive the temp in there over
    the BS2's
    > other temperature limit.
    >
    > 2) Have the light bulb only go on when it's cold - the BS2 is
    watching the
    > temp anyway. But this means redesigning the circuit, adding another
    relay,
    > larger enclosure... very big pain.
    >
    > 3) Industrial BS2. Good to -40F, which covers any winter I expect
    to see
    > here, but a $54 solution, which probably offsets the power savings
    the
    > circuit's supposed to be providing. Anyone know if the industrial
    version is
    > really good to -40F? What's different about the chip?
    >
    > *mutter* Any better suggestions?
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-03 17:02
    I think another component or connection getting cold feet is a pretty good
    possibility. One way to test for this is chilling spray (used to use Freon
    until it tore a hole in the ozone layer, etc... but I think there's 'zone
    friendly versions available now). That and a hair dryer will usually force
    any temperature sensitive components or connections to fail.

    What to check for???? Well, I've seen more solder connections fail than I
    can count. Most of the time that's due to an oxidized surface on a wire
    that's not been cleaned and tinned properly before soldering. That or using
    too low of a temp iron. This produces a mechanical connection rather than a
    eutectic bond at the molecular level which is the heart of a good solder
    joint. You can see where a temperature change can cause this mechanical
    joint to loosen up and fail, which is typically the case. Also, I've seen
    this be the cause of a lot of vibration failure, where you tap on the board
    and it mysteriously starts or stops working. Nine out of ten times, it's a
    failed solder joint of some sort. Let the fires be hot, I always say.

    On that topic, I did a stint supervising military component soldering a
    while back where we built D/A converters used in missile guidance systems.
    The soldering wave tanks we were using had become contaminated with gold
    (washed off from the gold plated resistor leads) which caused the solder
    bond to fail, producing a mechanical joint instead. After bouncing around in
    a submarine for 18 months, the missile using this component was shot off as
    part of a war games exercise. And guess what??? That solder joint failed at
    the worst possible time, causing the missile to do a hard 90 degree turn and
    head towards civilization. It had to be destroyed before hitting anything
    important. The military guys wouldn't tell me exactly where this happened,
    but they were REALLY mad. That's why I say that when we screw up, worlds can
    collide. Very nearly did that day....

    Mike Sokol
    www.modernrecording.com
    mikes@m...


    " One should not increase, beyond what is necessary,
    the number of entities required to explain anything"...
    -William of Occam-


    Original Message
    From: "Al Williams" <alw@a...>
    To: <basicstamps@yahoogroups.com>
    Sent: Saturday, January 03, 2004 11:23 AM
    Subject: RE: [noparse][[/noparse]basicstamps] BS2 gets cold and reboots...


    > One thought: make sure the Stamp is the only part failing. What you
    describe
    > sounds like it could be a power supply problem.
    >
    > If I were to approach this, I'd try to breadboard the pieces separately
    and
    > run parts of them in my deep freeze and study how they fail.
    >
    > You probably should have the industrial Stamp, but it would be a shame to
    > put it in only to find out something else is failing at temperature.
    >
    > Since you have a power transformer, I wonder if you could stuff the box
    with
    > fiberglass insulation to trap more of the heat? I also think that if I
    were
    > going to heat with 5W, I would use a piece of nichrome or a big resistor
    and
    > not a bulb (the bulb will burn out).
    >
    > Regards,
    >
    > Al Williams
    > AWC
    > * Universal Relay Card: http://www.al-williams.com/kp1.htm
    >
    >
    > >
    Original Message
    > > From: Scott [noparse]/noparse]mailto:[url=http://forums.parallaxinc.com/group/basicstamps/post?postID=TaY4_FYNG6oQizl9xlD-5gVMtWIiLK0kDxXYFTFl37zYGZKnTFuk3IL5y2OAFMp-g3NA7-T7]scott@m...[/url
    > > Sent: Saturday, January 03, 2004 9:53 AM
    > > To: basicstamps@yahoogroups.com
    > > Subject: [noparse][[/noparse]basicstamps] BS2 gets cold and reboots...
    > >
    > >
    > > I expect the short answer is going to be, get the industrial
    > > BS2. But that's $54, and I want to check my facts first.
    > >
    > > I have a BS2 that controls a pump, and runs it when water
    > > gets cold (to prevent it from freezing). The circuit lives
    > > outside, in a sealed box, in Massachusetts winters, where
    > > sub-32F is fairly common and sub-0F is possible. I thought
    > > the power transformer would generate enough heat to keep the
    > > BS2 happy. I was wrong. The circuit failed when it got below
    > > 30F outside. True to spec, the BS2 acted up, and didn't get
    > > normal until it was brought inside for ten minutes. (The way
    > > it acted up was odd: it booted when power was applied, ran
    > > well enough to flash the initial "I'm starting up" LED, and
    > > then rebooted itself a few seconds later, probably when it
    > > tried to signal the relay to close. Does the BS2 get more
    > > voltage sensitive when it gets cold?)
    > >
    > > Anyway, my options are
    > >
    > > 1) put a 5w bulb in the enclosure, to keep it warm in there.
    > > Advantage: easy solution. Disadvantage: the circuit's
    > > supposed to save power by only running a pump when needed.
    > > Running a light bulb all the time defeats the point. Also, in
    > > the summer, the bulb might drive the temp in there over the
    > > BS2's other temperature limit.
    > >
    > > 2) Have the light bulb only go on when it's cold - the BS2 is
    > > watching the temp anyway. But this means redesigning the
    > > circuit, adding another relay, larger enclosure... very big pain.
    > >
    > > 3) Industrial BS2. Good to -40F, which covers any winter I
    > > expect to see here, but a $54 solution, which probably
    > > offsets the power savings the circuit's supposed to be
    > > providing. Anyone know if the industrial version is really
    > > good to -40F? What's different about the chip?
    > >
    > > *mutter* Any better suggestions?
    > >
    > >
    > >
    > > To UNSUBSCRIBE, just send mail to:
    > > basicstamps-unsubscribe@yahoogroups.com
    > > from the same email address that you subscribed. Text in the
    > > Subject and Body of the message will be ignored.
    > >
    > >
    > > Yahoo! Groups Links
    > >
    > > To visit your group on the web, go to:
    > > http://groups.yahoo.com/group/basicstamps/
    > >
    > > To unsubscribe from this group, send an email to:
    > > basicstamps-unsubscribe@yahoogroups.com
    > >
    > > Your use of Yahoo! Groups is subject to:
    > > http://docs.yahoo.com/info/terms/
    > >
    > >
    > >
    > >
    >
    >
    > To UNSUBSCRIBE, just send mail to:
    > basicstamps-unsubscribe@yahoogroups.com
    > from the same email address that you subscribed. Text in the Subject and
    Body of the message will be ignored.
    >
    >
    > Yahoo! Groups Links
    >
    > To visit your group on the web, go to:
    > http://groups.yahoo.com/group/basicstamps/
    >
    > To unsubscribe from this group, send an email to:
    > basicstamps-unsubscribe@yahoogroups.com
    >
    > Your use of Yahoo! Groups is subject to:
    > http://docs.yahoo.com/info/terms/
    >
    >
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-03 17:28
    .
    >
    > You forgot one solution: Move to where it never gets cold.
    > Then you can use the Stamp for something else ;-)

    That's my answer! I always say the human body is something like 70% water.
    Water freezes at 0C and boils at 100C. So don't live where it drops below 0C
    or goes above 100C. Now it gets hot in Houston, but it hasn't been to 100C
    yet.

    Al Williams
    AWC
    http://www.al-williams.com/awce
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-03 18:58
    Thanks for the many suggestions!

    It's not a soldier joint. I don't soldier my circuits, I leave them in Radio
    Shack breadboards. My thinking is the breadboard is 10-14$, and my time for
    soldering even ten or so components is significant (I'm not graceful with
    irons) - plus I'll probably fry some temperature-sensitive component in the
    process. Breadboards are great. And when I no longer need the circuit,
    disassembly is trivial. :-)

    Burying the enclosure is tempting, I think at 3' under, temperature is
    stable at about 45-50F. Wish I'd though of this before the ground froze.
    This might be my solution come Spring.

    I don't think it's the other components. There was no condensation inside
    (and the enclosure was sealed with aquarium sealant), and the only other
    components are a pn2907, a pn2222a, some 7805s, bridge rectifiers, some
    caps, diodes and resistors, and the sealed relay. These are all well behaved
    in cold, dry air as far as I know: and the BS2 specifically states it will
    fail at 32F. The behaviour was exactly that of a BS2 rebooting as soon as it
    tried to turn on the relay, via the 2222. The first thing I did when I
    pulled it inside was check the supply voltage; it was a solid 5v. The BS2
    didn't work for ten minutes after that. At any rate, if the one of the other
    components had failed, like the RC for the temperature sensor or the
    transistor that checks water level, the BS2 was set up to flash an error
    pattern on the LED. It didn't.

    Pumping the water near the BS2. Makes me nervous. And the water might be
    near 32F.

    Moving somewhere warm... tempting. Someday, maybe. :-)

    Probably time for the industrial BS2. *mutter*
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-03 20:12
    solderless breadboards are great but after a time and
    especialy temperture extreams thermal expansion in the
    board will cause you to get loose connections just
    like some of the old ic sockets you will be better off
    getting the pc board that matches the solderless board
    and soldering the connections you will never get a
    long term stable circuit on the bread board good luck

    --- Scott <scott@m...> wrote:
    > Thanks for the many suggestions!
    >
    > It's not a soldier joint. I don't soldier my
    > circuits, I leave them in Radio
    > Shack breadboards. My thinking is the breadboard is
    > 10-14$, and my time for
    > soldering even ten or so components is significant
    > (I'm not graceful with
    > irons) - plus I'll probably fry some
    > temperature-sensitive component in the
    > process. Breadboards are great. And when I no longer
    > need the circuit,
    > disassembly is trivial. :-)
    >
    > Burying the enclosure is tempting, I think at 3'
    > under, temperature is
    > stable at about 45-50F. Wish I'd though of this
    > before the ground froze.
    > This might be my solution come Spring.
    >
    > I don't think it's the other components. There was
    > no condensation inside
    > (and the enclosure was sealed with aquarium
    > sealant), and the only other
    > components are a pn2907, a pn2222a, some 7805s,
    > bridge rectifiers, some
    > caps, diodes and resistors, and the sealed relay.
    > These are all well behaved
    > in cold, dry air as far as I know: and the BS2
    > specifically states it will
    > fail at 32F. The behaviour was exactly that of a BS2
    > rebooting as soon as it
    > tried to turn on the relay, via the 2222. The first
    > thing I did when I
    > pulled it inside was check the supply voltage; it
    > was a solid 5v. The BS2
    > didn't work for ten minutes after that. At any rate,
    > if the one of the other
    > components had failed, like the RC for the
    > temperature sensor or the
    > transistor that checks water level, the BS2 was set
    > up to flash an error
    > pattern on the LED. It didn't.
    >
    > Pumping the water near the BS2. Makes me nervous.
    > And the water might be
    > near 32F.
    >
    > Moving somewhere warm... tempting. Someday, maybe.
    > :-)
    >
    > Probably time for the industrial BS2. *mutter*
    >
    >
    >
    > To UNSUBSCRIBE, just send mail to:
    > basicstamps-unsubscribe@yahoogroups.com
    > from the same email address that you subscribed.
    > Text in the Subject and Body of the message will be
    > ignored.
    >
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    >
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  • ArchiverArchiver Posts: 46,084
    edited 2004-01-03 20:17
    I agree with others that it is probably not the Stamp itself that is
    the problem.

    1) condensation forms in a thin layer on circuit boards when
    temperature drops rapidly. This is particularly a problem with
    enclosures that are exposed directly to sun and sky, because the
    pressure and temperature changes will be extreme. -- Put the
    enclosure in a sheltered location, or inside a second box and
    radiation shield -- Be sure the seals on the box are tight,
    alternatively, use a goretex vent to keep the inside and outside
    pressure equalized -- if the seal is pressure tight, use a silica
    gel desiccant inside the enclosure -- coat the circuit boards with
    silicone resin conformal coating.

    2) Increase the capacitance of your filter capacitors. Sprinkle
    around more bypass capacitors. It sounds like you have a reset
    problem. Some capacitors, particularly electrolytic types, are
    temperature dependent, so you have to double up in the cold, and add
    a low ESR bypass.

    3) Use good grounding and avoid ground loops. When the earth gets
    wet and condensation forms on surfaces, the whole ground plane
    situation changes. Wires running close to the ground are more
    susceptible to ground current effects. Films of moisture on your
    enclosure can act either as an antenna or a shield.

    5) Inspect the circuit carefully for weak connections and cold
    solder joints, (like Mike suggested in that crazy missile example.
    Gulp.)

    6) If all the above precautions are taken, then start thinking
    about an industrial Stamp. (Most garden variety Stamps would
    probably test good for industrial specs--it is all in the
    qualification process at all levels of manufacturing and deployment.)


    -- regards,
    Tracy Allen
    electronically monitored ecosystems
    mailto:tracy@e...
    http://www.emesystems.com







    >I expect the short answer is going to be, get the industrial BS2. But that's
    >$54, and I want to check my facts first.
    >
    >I have a BS2 that controls a pump, and runs it when water gets cold (to
    >prevent it from freezing). The circuit lives outside, in a sealed box, in
    >Massachusetts winters, where sub-32F is fairly common and sub-0F is
    >possible. I thought the power transformer would generate enough heat to keep
    >the BS2 happy. I was wrong. The circuit failed when it got below 30F
    >outside. True to spec, the BS2 acted up, and didn't get normal until it was
    >brought inside for ten minutes. (The way it acted up was odd: it booted when
    >power was applied, ran well enough to flash the initial "I'm starting up"
    >LED, and then rebooted itself a few seconds later, probably when it tried to
    >signal the relay to close. Does the BS2 get more voltage sensitive when it
    >gets cold?)
    >
    >Anyway, my options are
    >
    >1) put a 5w bulb in the enclosure, to keep it warm in there. Advantage: easy
    >solution. Disadvantage: the circuit's supposed to save power by only running
    >a pump when needed. Running a light bulb all the time defeats the point.
    >Also, in the summer, the bulb might drive the temp in there over the BS2's
    >other temperature limit.
    >
    >2) Have the light bulb only go on when it's cold - the BS2 is watching the
    >temp anyway. But this means redesigning the circuit, adding another relay,
    >larger enclosure... very big pain.
    >
    >3) Industrial BS2. Good to -40F, which covers any winter I expect to see
    >here, but a $54 solution, which probably offsets the power savings the
    >circuit's supposed to be providing. Anyone know if the industrial version is
    >really good to -40F? What's different about the chip?
    >
    >*mutter* Any better suggestions?
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-03 20:37
    Scott is correct. In my computer shop we used to see a phenomenon we dubbed
    "thermal ratcheting" where temperature cycling caused IC chips to walk up
    out of their sockets after a few months of being turned on and off. This
    resulted in the contacts ending up on a little oxide pad, resulting in
    failure. Popping the IC's back down with your fingers would correct the
    problem for a while, but 6 months later the board would fail again. The only
    two methods we found foolproof were "properly" soldered connections, and
    wire-wrap connections. A properly done wire-wrap connection is gas-tight,
    eliminating the oxide issue. It's what the phone company uses for its
    connections, and if memory serves Bell Labs claimed they've never had a
    properly made wire-wrap connection fail due to corrosion or thermal
    ratcheting issues.

    That being said, I really like breadboards for testing circuits, but always
    commit to soldering for anything that's permanent. Don't fear solder. A
    properly done solder connection is a thing of beauty, jewel-like in
    appearance. And a solder sucker and some wire-braid is all that's needed to
    take them apart. Most intermittent "electronic" failures are a connection
    issue of some sort. Even an IC that itself is intermittently bad is
    typically some sort of internal connection failure you can't get at.

    Mike Sokol
    www.modernrecording.com
    mikes@m...


    " One should not increase, beyond what is necessary,
    the number of entities required to explain anything"...
    -William of Occam-


    Original Message
    From: "kenneth magers" <kenneth_m_73149@y...>
    To: <basicstamps@yahoogroups.com>
    Sent: Saturday, January 03, 2004 3:12 PM
    Subject: Re: [noparse][[/noparse]basicstamps] BS2 gets cold and reboots...


    > solderless breadboards are great but after a time and
    > especialy temperture extreams thermal expansion in the
    > board will cause you to get loose connections just
    > like some of the old ic sockets you will be better off
    > getting the pc board that matches the solderless board
    > and soldering the connections you will never get a
    > long term stable circuit on the bread board good luck
    >
    > --- Scott <scott@m...> wrote:
    > > Thanks for the many suggestions!
    > >
    > > It's not a soldier joint. I don't soldier my
    > > circuits, I leave them in Radio
    > > Shack breadboards. My thinking is the breadboard is
    > > 10-14$, and my time for
    > > soldering even ten or so components is significant
    > > (I'm not graceful with
    > > irons) - plus I'll probably fry some
    > > temperature-sensitive component in the
    > > process. Breadboards are great. And when I no longer
    > > need the circuit,
    > > disassembly is trivial. :-)
    > >
    > > Burying the enclosure is tempting, I think at 3'
    > > under, temperature is
    > > stable at about 45-50F. Wish I'd though of this
    > > before the ground froze.
    > > This might be my solution come Spring.
    > >
    > > I don't think it's the other components. There was
    > > no condensation inside
    > > (and the enclosure was sealed with aquarium
    > > sealant), and the only other
    > > components are a pn2907, a pn2222a, some 7805s,
    > > bridge rectifiers, some
    > > caps, diodes and resistors, and the sealed relay.
    > > These are all well behaved
    > > in cold, dry air as far as I know: and the BS2
    > > specifically states it will
    > > fail at 32F. The behaviour was exactly that of a BS2
    > > rebooting as soon as it
    > > tried to turn on the relay, via the 2222. The first
    > > thing I did when I
    > > pulled it inside was check the supply voltage; it
    > > was a solid 5v. The BS2
    > > didn't work for ten minutes after that. At any rate,
    > > if the one of the other
    > > components had failed, like the RC for the
    > > temperature sensor or the
    > > transistor that checks water level, the BS2 was set
    > > up to flash an error
    > > pattern on the LED. It didn't.
    > >
    > > Pumping the water near the BS2. Makes me nervous.
    > > And the water might be
    > > near 32F.
    > >
    > > Moving somewhere warm... tempting. Someday, maybe.
    > > :-)
    > >
    > > Probably time for the industrial BS2. *mutter*
    > >
    > >
    > >
    > > To UNSUBSCRIBE, just send mail to:
    > > basicstamps-unsubscribe@yahoogroups.com
    > > from the same email address that you subscribed.
    > > Text in the Subject and Body of the message will be
    > > ignored.
    > >
    > >
    > > Yahoo! Groups Links
    > >
    > > To visit your group on the web, go to:
    > > http://groups.yahoo.com/group/basicstamps/
    > >
    > > To unsubscribe from this group, send an email to:
    > > basicstamps-unsubscribe@yahoogroups.com
    > >
    > > Your use of Yahoo! Groups is subject to:
    > > http://docs.yahoo.com/info/terms/
    > >
    > >
    >
    >
    > __________________________________
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    >
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  • ArchiverArchiver Posts: 46,084
    edited 2004-01-03 20:52
    Solderless breadboards are great, but I would not trust their thermal
    stability!

    Al Williams
    AWC
    *New kits: http://www.al-williams.com/kits.htm


    >
    Original Message
    > From: Scott [noparse]/noparse]mailto:[url=http://forums.parallaxinc.com/group/basicstamps/post?postID=eeSfbUBftK6_IWowAVST2MFUdkm2lmz8FP7Bsy6KYaQwd5sHx_y1pNlqa-Wy61dhpybXHWQ]scott@m...[/url
    > Sent: Saturday, January 03, 2004 12:59 PM
    > To: basicstamps@yahoogroups.com
    > Subject: [noparse][[/noparse]basicstamps] BS2 gets cold and reboots...
    >
    >
    > Thanks for the many suggestions!
    >
    > It's not a soldier joint. I don't soldier my circuits, I
    > leave them in Radio Shack breadboards. My thinking is the
    > breadboard is 10-14$, and my time for soldering even ten or
    > so components is significant (I'm not graceful with
    > irons) - plus I'll probably fry some temperature-sensitive
    > component in the process. Breadboards are great. And when I
    > no longer need the circuit, disassembly is trivial. :-)
    >
    > Burying the enclosure is tempting, I think at 3' under,
    > temperature is stable at about 45-50F. Wish I'd though of
    > this before the ground froze. This might be my solution come Spring.
    >
    > I don't think it's the other components. There was no
    > condensation inside (and the enclosure was sealed with
    > aquarium sealant), and the only other components are a
    > pn2907, a pn2222a, some 7805s, bridge rectifiers, some caps,
    > diodes and resistors, and the sealed relay. These are all
    > well behaved in cold, dry air as far as I know: and the BS2
    > specifically states it will fail at 32F. The behaviour was
    > exactly that of a BS2 rebooting as soon as it tried to turn
    > on the relay, via the 2222. The first thing I did when I
    > pulled it inside was check the supply voltage; it was a solid
    > 5v. The BS2 didn't work for ten minutes after that. At any
    > rate, if the one of the other components had failed, like the
    > RC for the temperature sensor or the transistor that checks
    > water level, the BS2 was set up to flash an error pattern on
    > the LED. It didn't.
    >
    > Pumping the water near the BS2. Makes me nervous. And the
    > water might be near 32F.
    >
    > Moving somewhere warm... tempting. Someday, maybe. :-)
    >
    > Probably time for the industrial BS2. *mutter*
    >
    >
    >
    > To UNSUBSCRIBE, just send mail to:
    > basicstamps-unsubscribe@yahoogroups.com
    > from the same email address that you subscribed. Text in the
    > Subject and Body of the message will be ignored.
    >
    >
    > Yahoo! Groups Links
    >
    > To visit your group on the web, go to:
    > http://groups.yahoo.com/group/basicstamps/
    >
    > To unsubscribe from this group, send an email to:
    > basicstamps-unsubscribe@yahoogroups.com
    >
    > Your use of Yahoo! Groups is subject to:
    > http://docs.yahoo.com/info/terms/
    >
    >
    >
    >
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-03 20:54
    Hi Scott,
    I think Tracy is on the right path with the noise capacitors. I think if you
    buy the Industrial Stamp you will still have to fix the problem.
    When it gets cold, does the pump have a harder time starting?
    Are you using a relay to power the pump?
    Do the relay contacts arc more when it is cold/harder to start the pump?
    If so then I would add filtering to all the I/O pins and power to the stamp.
    Move the circuit from the breadboard to a PC Board or wirewrap it to get
    better environmentally connections.
    If the programming cable is left connected for Debug reasons, make sure it is
    shielded and far away from the motor relay. This seems to be more sensitive
    to noise than the reset pin, and will reset the stamp.
    Been there done that, got the postcard.

    Hope this helps,
    Alan Bradford
    Plasma Technologies

    In a message dated 1/3/2004 10:55:10 AM Eastern Standard Time,
    scott@m... writes:
    I expect the short answer is going to be, get the industrial BS2. But that's
    $54, and I want to check my facts first.

    I have a BS2 that controls a pump, and runs it when water gets cold (to
    prevent it from freezing). The circuit lives outside, in a sealed box, in
    Massachusetts winters, where sub-32F is fairly common and sub-0F is
    possible. I thought the power transformer would generate enough heat to keep
    the BS2 happy. I was wrong. The circuit failed when it got below 30F
    outside. True to spec, the BS2 acted up, and didn't get normal until it was
    brought inside for ten minutes. (The way it acted up was odd: it booted when
    power was applied, ran well enough to flash the initial "I'm starting up"
    LED, and then rebooted itself a few seconds later, probably when it tried to
    signal the relay to close. Does the BS2 get more voltage sensitive when it
    gets cold?)

    Anyway, my options are

    1) put a 5w bulb in the enclosure, to keep it warm in there. Advantage: easy
    solution. Disadvantage: the circuit's supposed to save power by only running
    a pump when needed. Running a light bulb all the time defeats the point.
    Also, in the summer, the bulb might drive the temp in there over the BS2's
    other temperature limit.

    2) Have the light bulb only go on when it's cold - the BS2 is watching the
    temp anyway. But this means redesigning the circuit, adding another relay,
    larger enclosure... very big pain.

    3) Industrial BS2. Good to -40F, which covers any winter I expect to see
    here, but a $54 solution, which probably offsets the power savings the
    circuit's supposed to be providing. Anyone know if the industrial version is
    really good to -40F? What's different about the chip?

    *mutter* Any better suggestions?


    [noparse][[/noparse]Non-text portions of this message have been removed]
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-04 00:34
    At 11:58 AM 1/3/2004, Scott wrote:
    >Thanks for the many suggestions!
    >
    >I don't think it's the other components. There was no condensation inside
    >(and the enclosure was sealed with aquarium sealant), and the only other
    >components are a pn2907, a pn2222a, some 7805s,

    First thing I'd be looking at is the 7805 regulators - I still have some
    hanging around here that make nice, reliable thermostats at -20C. Warmer
    than -20C, they work just fine. Colder than -20C, they shut down. Go out
    and purchase some 7805BT parts - they are good down to -40. The standard
    7805CT parts you get everywhere are only rated down to 0C.

    dwayne


    --
    Dwayne Reid <dwayner@p...>
    Trinity Electronics Systems Ltd Edmonton, AB, CANADA
    (780) 489-3199 voice (780) 487-6397 fax

    Celebrating 19 years of Engineering Innovation (1984 - 2003)
    .-. .-. .-. .-. .-. .-. .-. .-. .-. .-
    `-' `-' `-' `-' `-' `-' `-' `-' `-'
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    This message neither grants consent to receive unsolicited
    commercial email nor is intended to solicit commercial email.
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-05 14:40
    I fly BS2s into near space where the temps drop to -60 degrees outside the
    capsules. Inside of them, it rarely drops below 30, but will during descent. I
    haven't
    had a problem with the BS2 in the cold temps and low air pressures of the deep
    stratosphere.

    Paul

    > I'm will Al and don't think it's the Stamp. That said, make sure you're
    > not getting any condensation on any of your electronics that could be
    > problematic. I used to work in the irrigation industry and we put
    > heating elements in golf course controllers to drive out moisture,
    > temperature was rarely a factor (the controllers didn't run, but were
    > left powered during the winter months to prevent condensation-related
    > problems).
    >
    > Of your choices, #2 is probably the easiest to implement. And if it is
    > indeed the Stamp that isn't tolerating the cold, you might just switch
    > on a power resister that is physically close to the Stamp.
    >
    > -- Jon Williams
    > -- Parallax
    >
    >
    >
    Original Message
    > From: Scott [noparse]/noparse]mailto:[url=http://forums.parallaxinc.com/group/basicstamps/post?postID=MxVpQjGTAut4gg3KfKBdjD3Ge_vWCXj3LHtYwnPnfbFNZqs4w09q45VOUwZ87zzZs_46eXMnzA]scott@m...[/url
    > Sent: Saturday, January 03, 2004 9:53 AM
    > To: basicstamps@yahoogroups.com
    > Subject: [noparse][[/noparse]basicstamps] BS2 gets cold and reboots...
    >
    >
    > I expect the short answer is going to be, get the industrial BS2. But
    > that's $54, and I want to check my facts first.
    >
    > I have a BS2 that controls a pump, and runs it when water gets cold (to
    > prevent it from freezing). The circuit lives outside, in a sealed box,
    > in Massachusetts winters, where sub-32F is fairly common and sub-0F is
    > possible. I thought the power transformer would generate enough heat to
    > keep the BS2 happy. I was wrong. The circuit failed when it got below
    > 30F outside. True to spec, the BS2 acted up, and didn't get normal until
    > it was brought inside for ten minutes. (The way it acted up was odd: it
    > booted when power was applied, ran well enough to flash the initial "I'm
    > starting up" LED, and then rebooted itself a few seconds later, probably
    > when it tried to signal the relay to close. Does the BS2 get more
    > voltage sensitive when it gets cold?)
    >
    > Anyway, my options are
    >
    > 1) put a 5w bulb in the enclosure, to keep it warm in there. Advantage:
    > easy solution. Disadvantage: the circuit's supposed to save power by
    > only running a pump when needed. Running a light bulb all the time
    > defeats the point. Also, in the summer, the bulb might drive the temp in
    > there over the BS2's other temperature limit.
    >
    > 2) Have the light bulb only go on when it's cold - the BS2 is watching
    > the temp anyway. But this means redesigning the circuit, adding another
    > relay, larger enclosure... very big pain.
    >
    > 3) Industrial BS2. Good to -40F, which covers any winter I expect to see
    > here, but a $54 solution, which probably offsets the power savings the
    > circuit's supposed to be providing. Anyone know if the industrial
    > version is really good to -40F? What's different about the chip?
    >
    > *mutter* Any better suggestions?
    >
    >
    >
    > To UNSUBSCRIBE, just send mail to:
    > basicstamps-unsubscribe@yahoogroups.com
    > from the same email address that you subscribed. Text in the Subject
    > and Body of the message will be ignored.
    >
    >
    > Yahoo! Groups Links
    >
    > To visit your group on the web, go to:
    > http://groups.yahoo.com/group/basicstamps/
    >
    > To unsubscribe from this group, send an email to:
    > basicstamps-unsubscribe@yahoogroups.com
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    >
    >
    >
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    >
    > To visit your group on the web, go to:
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  • ArchiverArchiver Posts: 46,084
    edited 2004-01-05 15:38
    Neat issue.
    How are you powering the BS2?
    How cold can a battery get and still work?
    It's possible the batteries are reducing
    their voltage -- which a new BS2 wouldn't
    fix.

    The 5-watt lightbulb may be overkill in the
    heater departement. Perhaps a low-value
    high wattage resistor could provide enough
    heat? Some experimentation may be in order.

    --- In basicstamps@yahoogroups.com, "Scott" <scott@m...> wrote:
    > I expect the short answer is going to be, get the industrial BS2.
    But that's
    > $54, and I want to check my facts first.
    >
    > I have a BS2 that controls a pump, and runs it when water gets cold
    (to
    > prevent it from freezing). The circuit lives outside, in a sealed
    box, in
    > Massachusetts winters, where sub-32F is fairly common and sub-0F is
    > possible. I thought the power transformer would generate enough
    heat to keep
    > the BS2 happy. I was wrong. The circuit failed when it got below 30F
    > outside. True to spec, the BS2 acted up, and didn't get normal
    until it was
    > brought inside for ten minutes. (The way it acted up was odd: it
    booted when
    > power was applied, ran well enough to flash the initial "I'm
    starting up"
    > LED, and then rebooted itself a few seconds later, probably when it
    tried to
    > signal the relay to close. Does the BS2 get more voltage sensitive
    when it
    > gets cold?)
    >
    > Anyway, my options are
    >
    > 1) put a 5w bulb in the enclosure, to keep it warm in there.
    Advantage: easy
    > solution. Disadvantage: the circuit's supposed to save power by
    only running
    > a pump when needed. Running a light bulb all the time defeats the
    point.
    > Also, in the summer, the bulb might drive the temp in there over
    the BS2's
    > other temperature limit.
    >
    > 2) Have the light bulb only go on when it's cold - the BS2 is
    watching the
    > temp anyway. But this means redesigning the circuit, adding another
    relay,
    > larger enclosure... very big pain.
    >
    > 3) Industrial BS2. Good to -40F, which covers any winter I expect
    to see
    > here, but a $54 solution, which probably offsets the power savings
    the
    > circuit's supposed to be providing. Anyone know if the industrial
    version is
    > really good to -40F? What's different about the chip?
    >
    > *mutter* Any better suggestions?
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-05 19:54
    Something we've done in the past is....well, lets break-down the temperature
    affects on an enclosure.

    Heat....air expands and pushes out seals -- no longer a hermetic seal.
    Cold....box contracts and sucks in air through previous pushed out
    seals....now draws in moisture.
    If you don't have a goretex vent or some sort of membrane.

    Just grab some dessicant and leave that in the box (can't have enough of
    this stuff).
    Drill a hole in the box and using grommets or bits of tubing....secure a
    balloon in this new opening. Now, the box will stay dry (dessicant) and it
    will allow for expansion without destruction (balloon).

    I've seen guys use condoms in a pinch...but be sure they're
    non-lubed....ribbed works fine!

    sb

    Original Message
    From: Jon Williams [noparse]/noparse]mailto:[url=http://forums.parallaxinc.com/group/basicstamps/post?postID=xQ3addxvfl6PnYxUpZx4Lkdnz88qGOH45zhoNir44YX1mqb1o-zsEIrqb7XvEvMWTelvbPvoWshF3_xS7g]jwilliams@p...[/url
    Sent: January 3, 2004 08:47
    To: basicstamps@yahoogroups.com
    Subject: RE: [noparse][[/noparse]basicstamps] BS2 gets cold and reboots...


    I'm will Al and don't think it's the Stamp. That said, make sure you're not
    getting any condensation on any of your electronics that could be
    problematic. I used to work in the irrigation industry and we put heating
    elements in golf course controllers to drive out moisture, temperature was
    rarely a factor (the controllers didn't run, but were left powered during
    the winter months to prevent condensation-related problems).

    Of your choices, #2 is probably the easiest to implement. And if it is
    indeed the Stamp that isn't tolerating the cold, you might just switch on a
    power resister that is physically close to the Stamp.

    -- Jon Williams
    -- Parallax


    Original Message
    From: Scott [noparse]/noparse]mailto:[url=http://forums.parallaxinc.com/group/basicstamps/post?postID=r8Ihyq4KyKZtQptvF8cYgVL040W5FKPzxz8UNeJ5Ugk0qmvgZC4o4eMnsWTKo_qyZBZ3GX9S]scott@m...[/url
    Sent: Saturday, January 03, 2004 9:53 AM
    To: basicstamps@yahoogroups.com
    Subject: [noparse][[/noparse]basicstamps] BS2 gets cold and reboots...


    I expect the short answer is going to be, get the industrial BS2. But that's
    $54, and I want to check my facts first.

    I have a BS2 that controls a pump, and runs it when water gets cold (to
    prevent it from freezing). The circuit lives outside, in a sealed box, in
    Massachusetts winters, where sub-32F is fairly common and sub-0F is
    possible. I thought the power transformer would generate enough heat to keep
    the BS2 happy. I was wrong. The circuit failed when it got below 30F
    outside. True to spec, the BS2 acted up, and didn't get normal until it was
    brought inside for ten minutes. (The way it acted up was odd: it booted when
    power was applied, ran well enough to flash the initial "I'm starting up"
    LED, and then rebooted itself a few seconds later, probably when it tried to
    signal the relay to close. Does the BS2 get more voltage sensitive when it
    gets cold?)

    Anyway, my options are

    1) put a 5w bulb in the enclosure, to keep it warm in there. Advantage: easy
    solution. Disadvantage: the circuit's supposed to save power by only running
    a pump when needed. Running a light bulb all the time defeats the point.
    Also, in the summer, the bulb might drive the temp in there over the BS2's
    other temperature limit.

    2) Have the light bulb only go on when it's cold - the BS2 is watching the
    temp anyway. But this means redesigning the circuit, adding another relay,
    larger enclosure... very big pain.

    3) Industrial BS2. Good to -40F, which covers any winter I expect to see
    here, but a $54 solution, which probably offsets the power savings the
    circuit's supposed to be providing. Anyone know if the industrial version is
    really good to -40F? What's different about the chip?

    *mutter* Any better suggestions?



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  • ArchiverArchiver Posts: 46,084
    edited 2004-01-05 23:46
    > I fly BS2s into near space where the temps drop to -60 degrees outside the
    > capsules. Inside of them, it rarely drops below 30, but will during
    descent. I haven't
    > had a problem with the BS2 in the cold temps and low air pressures of the
    deep
    > stratosphere.

    I have to admit, I threw the whole circuit into my freezer and ran it for
    hours, and it didn't act up once, even driving the same sort of load. So I
    have no idea what went wrong, but I think I've cleared my BS2 of the charge
    of failing at 32F. Experimentation continues.
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-06 00:52
    I had 4-BS2's running 17,400 Christmas lights for Christmas. I found all
    went well until the temperature dropped below 20 degrees, then I started getting

    false pulses in the circuit after several hours of operation. From what I
    have found there is a way to debounce the pulses, which might have solved that

    problem. I guess I'll have to wait till next year to try it.


    [noparse][[/noparse]Non-text portions of this message have been removed]
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-06 13:21
    My understanding of the BS2 modules is that
    SOME of the components on it can handle the
    low temps, some can't.

    The Industrial version has low-temp versions
    of all components.

    In any group of IC's, some will handle low
    temperatures better than others. In the BS2,
    there are so many components (eeprom,
    regulator, 232 transistors, PIC, resonator)
    that getting a complete set that will
    handle low temps (down to -20 C) is unlikely
    unless Parallax selected the components
    themselves.

    Having said that, I thought the non-low-temp
    BS2 would handle down to 0 C, which is why
    our posts have suggested some other cause
    for your current problem.

    --- In basicstamps@yahoogroups.com, "Scott" <scott@m...> wrote:
    > > I fly BS2s into near space where the temps drop to -60 degrees
    outside the
    > > capsules. Inside of them, it rarely drops below 30, but will
    during
    > descent. I haven't
    > > had a problem with the BS2 in the cold temps and low air
    pressures of the
    > deep
    > > stratosphere.
    >
    > I have to admit, I threw the whole circuit into my freezer and ran
    it for
    > hours, and it didn't act up once, even driving the same sort of
    load. So I
    > have no idea what went wrong, but I think I've cleared my BS2 of
    the charge
    > of failing at 32F. Experimentation continues.
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-06 16:54
    I have found that under certain conditions (which I haven't figured out
    totally yet), the stamp will go off into limbo. Some of this I traced to
    brush noise from a nearby motor-fixed that<G>. I also soldered a 1 uF cap
    across the power pins of the stamp, right at the bottom of the socket.

    I also put a small cap .047 on the rs232 talk back line to the computer and
    this fixed another occasional leap into limbo. I was using debug statements
    running almost continuously to let me know what was going on. When the line
    wasn't loaded with a computer, a hic-up would occur.

    Note that this is an odd thing, and I consider it a normal part of circuit
    debugging. Not slamming the stamp one bit!! Good beast<G>.

    Original Message
    From: maxiomega@a... [noparse]/noparse]mailto:[url=http://forums.parallaxinc.com/group/basicstamps/post?postID=zys858_inzNbau3xW2fkPyQQkUeBpoiMYz1KIpK3Z0Qjxq3b1YYGaNhdjitGH3VpMG9XA9k4dyCjxdLc]maxiomega@a...[/url
    Sent: Monday, January 05, 2004 7:52 PM
    To: basicstamps@yahoogroups.com
    Subject: Re: [noparse][[/noparse]basicstamps] BS2 gets cold and reboots...


    I had 4-BS2's running 17,400 Christmas lights for Christmas. I found all
    went well until the temperature dropped below 20 degrees, then I started
    getting
    false pulses in the circuit after several hours of operation. From what I
    have found there is a way to debounce the pulses, which might have solved
    that
    problem. I guess I'll have to wait till next year to try it.


    [noparse][[/noparse]Non-text portions of this message have been removed]



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  • ArchiverArchiver Posts: 46,084
    edited 2004-01-06 17:26
    Also, note that any "rolled" electrolytic cap will exhibit a certain amount
    of series inductance, making them "open up" at radio frequencies. So tack a
    little disc cap of a few hundred pico-farads in parallel with a 10 ufd
    electorlytic cap on your power supply feed and you'll shunt out both the
    low-frequency noise and the high-frequency noise. That's why you sometime
    see little disc caps on top of big electrolytic cans... for the rf noise.

    I also found out the hard way that a standard jelly-roll electorlytic cap
    doesn't like living in a switched-mode power supply for the same reason.
    They use folded element caps with low inductance in those applications for
    the same reason.

    Mike Sokol
    www.modernrecording.com
    mikes@m...


    " One should not increase, beyond what is necessary,
    the number of entities required to explain anything"...
    -William of Occam-


    Original Message
    From: "Grover Richardson" <grover.richardson@g...>
    To: <basicstamps@yahoogroups.com>
    Sent: Tuesday, January 06, 2004 11:54 AM
    Subject: RE: [noparse][[/noparse]basicstamps] BS2 gets cold and reboots...


    > I have found that under certain conditions (which I haven't figured out
    > totally yet), the stamp will go off into limbo. Some of this I traced to
    > brush noise from a nearby motor-fixed that<G>. I also soldered a 1 uF cap
    > across the power pins of the stamp, right at the bottom of the socket.
    >
    > I also put a small cap .047 on the rs232 talk back line to the computer
    and
    > this fixed another occasional leap into limbo. I was using debug
    statements
    > running almost continuously to let me know what was going on. When the
    line
    > wasn't loaded with a computer, a hic-up would occur.
    >
    > Note that this is an odd thing, and I consider it a normal part of circuit
    > debugging. Not slamming the stamp one bit!! Good beast<G>.
    >
    >
    Original Message
    > From: maxiomega@a... [noparse]/noparse]mailto:[url=http://forums.parallaxinc.com/group/basicstamps/post?postID=tdz4weLY-uURd7PmqoHSbSMqiNb-pjlO1wRJ-M_0vi_tP10mqZqO68dMbRQreDWz1opmed57Dw]maxiomega@a...[/url
    > Sent: Monday, January 05, 2004 7:52 PM
    > To: basicstamps@yahoogroups.com
    > Subject: Re: [noparse][[/noparse]basicstamps] BS2 gets cold and reboots...
    >
    >
    > I had 4-BS2's running 17,400 Christmas lights for Christmas. I found all
    > went well until the temperature dropped below 20 degrees, then I started
    > getting
    > false pulses in the circuit after several hours of operation. From what I
    > have found there is a way to debounce the pulses, which might have solved
    > that
    > problem. I guess I'll have to wait till next year to try it.
    >
    >
    > [noparse][[/noparse]Non-text portions of this message have been removed]
    >
    >
    >
    > To UNSUBSCRIBE, just send mail to:
    > basicstamps-unsubscribe@yahoogroups.com
    > from the same email address that you subscribed. Text in the Subject and
    > Body of the message will be ignored.
    >
    >
    > Yahoo! Groups Links
    >
    > To visit your group on the web, go to:
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    >
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    >
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    >
    >
    >
    > To UNSUBSCRIBE, just send mail to:
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    > from the same email address that you subscribed. Text in the Subject and
    Body of the message will be ignored.
    >
    >
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    >
    > To visit your group on the web, go to:
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    >
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    >
    >
    >
  • ArchiverArchiver Posts: 46,084
    edited 2004-01-06 23:31
    >I had 4-BS2's running 17,400 Christmas lights for Christmas.

    This might be a project worth describing. :-)
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