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5 volt regulator recommendation? — Parallax Forums

5 volt regulator recommendation?

ArchiverArchiver Posts: 46,084
edited 2003-12-12 21:50 in General Discussion
Dear Friends,

I'm building a little circuit that uses solar power, and I'm looking
for a 5 volt regulator that wastes as little energy as possible. I've
used a 7805 before but I'm wondering if there is something more
thrifty. The current draw on the circuit is @200ma.

any advice appreciated!

thanks,

markallen

Comments

  • ArchiverArchiver Posts: 46,084
    edited 2003-12-12 05:04
    What is your voltage into the regulator? 12V?? 8V?? The most
    effiecient regulators are switching regulators with effiencies in the
    mid 90's for some.

    Linear tech, TI, National semiconductor, and analog devices all make
    switching regulator IC controllers. Some are easy to use like the
    national semi's simple switchers and some, if not most, are difficult
    to use but offer many special features.

    Power Trends makes DC-DC converters that may work in this application.

    Need a little more info here.

    Jason


    --- In basicstamps@yahoogroups.com, markallen <markallen@m...> wrote:
    > Dear Friends,
    >
    > I'm building a little circuit that uses solar power, and I'm
    looking
    > for a 5 volt regulator that wastes as little energy as possible.
    I've
    > used a 7805 before but I'm wondering if there is something more
    > thrifty. The current draw on the circuit is @200ma.
    >
    > any advice appreciated!
    >
    > thanks,
    >
    > markallen
  • ArchiverArchiver Posts: 46,084
    edited 2003-12-12 05:05
    From: "markallen" <markallen@m...>
    >
    > I'm building a little circuit that uses solar power, and I'm
    > looking for a 5 volt regulator that wastes as little energy
    > as possible. I've used a 7805 before but I'm wondering
    > if there is something more thrifty. The current draw on
    > the circuit is @200ma.
    >
    The minimum energy consumed by a linear regulator is determined by the
    drop-out voltage. That is, the smallest difference between the source
    voltage and the regulated voltage that will allow the chip to maintain
    regulation. Minimizing this difference starts with a low-drop-out regulator.
    In your case, you probably want an ultra-low-drop-out regulator.

    A ULDO regulator, like National's LP3965, would have a drop-out voltage of
    only 50mV or so at your design current. In other words, with 5.05 volts as
    the source, you will deliver 5.00 volts to the load. Sounds great. And
    something like that is probably the minimum dissipation you're going to get.

    Now the catch:

    No matter what you do, a linear regulator reduces the source voltage to the
    target voltage by dissipating the difference in its own circuit as heat.
    That 5.05V is only the minimum source voltage that will allow the 3965 to
    maintain regulation. When the voltage is higher, the 3965 dissipates the
    excess. So if you want to design for minimum loss in the regulator stage,
    you first must find a way to keep the source voltage very close to the
    minimum voltage that will let the regulator stay in regulation.

    Second catch:

    The ultra low drop-out regulators have a pretty low ceiling on the source
    voltage. That LP3965 tops out at 7.0 volts. You'll fry it if your source
    goes much over that, so you have to design to make sure that doesn't happen.
    I'm doing a BS-1 controlled supply for my robot (just for the hell of it,
    really), and I dealt with this by using an LDO regulator with a high ceiling
    (15V I think it is) to reduce high voltages into the range the ULDO and the
    servos can handle. (This way the servos run at the highest voltages they can
    tolerate and the logic circuits are fed regulated power at their 5V and are
    isolated from the surges and sags caused by servos.) When the source is
    already within that 5 to 7 volt range, the BS1 takes the LDO out of the
    circuit, so the losses are not endured unnecessarily. The servos run
    directly off the source, and the logic is still protected by the ULDO.

    In either case, at only 7V or at 15V, the regulators are dispersing the
    excess source voltage as heat. If your load is operating at 200ma at 5V then
    it's dissipating 1 watt itself, but the regulator is dissipating another 0.4
    watts if the source is 7V. (200ma at 2V). At 15V, the regulators are
    dissipating two watts for the load's one watt.

    Switching regulators have different rules and I understand the new high
    frequency switchers can be very efficient at such low currents as you have
    in mind. Unless it's practical to design your system to keep the source
    voltage close to the target voltage, you should look into one of those
    switchers instead of a linear regulator.

    Maybe someone else has worked with them and can offer tips.

    Gary
  • ArchiverArchiver Posts: 46,084
    edited 2003-12-12 12:40
    They are not very cheap, but TI bought PowerTrends which makes a variety of
    switching power supply modules, many of which are drop in compatible with a
    7805. They are a bit larger so you may have clearance problems. They can
    take very large input voltages and have pretty high efficiency.

    Unless you are making a large number of units, the cost of the TI modules
    will not be a big deal since it would cost you more to reinvent it for one
    or two.

    http://focus.ti.com/docs/search/paramsearch.jhtml?familyId=563&tfsection=par
    am_table&templateId=2&showAssociated=false

    Regards,

    Al Williams
    AWC
    * New Kits: http://www.al-williams.com/kits.htm


    >
    Original Message
    > From: markallen [noparse]/noparse]mailto:[url=http://forums.parallaxinc.com/group/basicstamps/post?postID=z_kun-s4dTCpqsUN3WzbO_WD3DIkyfIcAWnS_y0Nh_d4F0HPOqQ0n4_3q_SIk4M7x493PHyhQA-1Sgh--Dqa]markallen@m...[/url
    > Sent: Thursday, December 11, 2003 5:09 PM
    > To: basicstamps@yahoogroups.com
    > Subject: [noparse][[/noparse]basicstamps] 5 volt regulator recommendation?
    >
    >
    > Dear Friends,
    >
    > I'm building a little circuit that uses solar power, and I'm looking
    > for a 5 volt regulator that wastes as little energy as possible. I've
    > used a 7805 before but I'm wondering if there is something more
    > thrifty. The current draw on the circuit is @200ma.
    >
    > any advice appreciated!
    >
    > thanks,
    >
    > markallen
    >
    >
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    >
    >
    >
  • ArchiverArchiver Posts: 46,084
    edited 2003-12-12 20:33
    On Thu, 11 Dec 2003, Gary W. Sims wrote:

    > From: "markallen" <markallen@m...>
    > >
    > > I'm building a little circuit that uses solar power, and I'm
    > > looking for a 5 volt regulator that wastes as little energy
    > > as possible. I've used a 7805 before but I'm wondering
    > > if there is something more thrifty. The current draw on
    > > the circuit is @200ma.
    > >
    > The minimum energy consumed by a linear regulator is determined by the
    > drop-out voltage. That is, the smallest difference between the source
    > voltage and the regulated voltage that will allow the chip to maintain
    > regulation. Minimizing this difference starts with a low-drop-out regulator.
    > In your case, you probably want an ultra-low-drop-out regulator.
    >
    > A ULDO regulator, like National's LP3965, would have a drop-out voltage of
    > only 50mV or so at your design current. In other words, with 5.05 volts as
    > the source, you will deliver 5.00 volts to the load. Sounds great. And
    > something like that is probably the minimum dissipation you're going to get.
    >
    > Now the catch:
    >
    > No matter what you do, a linear regulator reduces the source voltage to the
    > target voltage by dissipating the difference in its own circuit as heat.
    > That 5.05V is only the minimum source voltage that will allow the 3965 to
    > maintain regulation. When the voltage is higher, the 3965 dissipates the
    > excess. So if you want to design for minimum loss in the regulator stage,
    > you first must find a way to keep the source voltage very close to the
    > minimum voltage that will let the regulator stay in regulation.
    >


    It seems to me I saw something in the shape of a 7805 which was actually
    a switched voltage source, not a linear regulator, but that it didn't
    dissapate excess voltage as heat, but I don't remenber where I saw it. I
    think it was around $20.

    Sean T. Lamont, Chief Mad Scientist |-- lamont@a...
    Zen Chemical Productions |-- http://www.zenchemical.com
    Fabricators of Unnecessary Amazement
  • ArchiverArchiver Posts: 46,084
    edited 2003-12-12 21:50
    --- In basicstamps@yahoogroups.com, "Sean T. Lamont .lost."
    <lamont@a...> wrote:
    > On Thu, 11 Dec 2003, Gary W. Sims wrote:
    >
    > > From: "markallen" <markallen@m...>
    > > >
    > > > I'm building a little circuit that uses solar power, and I'm
    > > > looking for a 5 volt regulator that wastes as little energy
    > > > as possible. I've used a 7805 before but I'm wondering
    > > > if there is something more thrifty. The current draw on
    > > > the circuit is @200ma.
    > > >

    > It seems to me I saw something in the shape of a 7805 which was actually
    > a switched voltage source, not a linear regulator, but that it didn't
    > dissapate excess voltage as heat, but I don't remenber where I saw it. I
    > think it was around $20.
    >
    > Sean T. Lamont, Chief Mad Scientist |-- lamont@a...
    > Zen Chemical Productions |--
    http://www.zenchemical.com
    > Fabricators of Unnecessary Amazement

    I use the Power Trends(TI) PT78ST105H 1.5 Amp Switching regulator.
    It's a bit larger than the 7805 TO-220 package but it's still
    pretty compact (about 1" x 1" x 1/4")

    However, it's not a low drop-out device.
    It's rated input voltage is 9 to 38 Vdc for the 5 volt version.
    The data sheet shows about 88% efficiency @ 9 volt input.

    It's available at Digikey (Part Number PT78ST105H-ND) $13.66
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