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to servo or not to servo! — Parallax Forums

to servo or not to servo!

ArchiverArchiver Posts: 46,084
edited 2001-08-20 23:58 in General Discussion
Okay guys, here is goes.

I want to make a dish positioning system for a friend of mine. Now I
know that I could use modified servo motors. But I am afraid that
the servos would be to large and expensive. My other thought was to
use old windshield wiper motors which would be much less expensive
than the servos, but I don't know if I can get too accurate with this
type of set up. What do you guys think? Any suggestions would be
appreciated.

Thanks in advance!!

Frank G.

Comments

  • ArchiverArchiver Posts: 46,084
    edited 2001-07-31 08:36
    What you need is some sort of encoder or similar device to measure the
    position of the dish. If I remember right, the old C-band dishes used a
    screw-jack to move the dish and a linear-actuated potentiometer to measure
    the position.

    Keep in mind if you use regular gears you need quite a bit of reduction to
    keep the dish from turning the motor in a high wind. A worm gear works well
    for this as it will hold is position.

    How big a dish are we talking?

    Original Message

    > I want to make a dish positioning system for a friend of mine. Now I
    > know that I could use modified servo motors. But I am afraid that
    > the servos would be to large and expensive. My other thought was to
    > use old windshield wiper motors which would be much less expensive
    > than the servos, but I don't know if I can get too accurate with this
    > type of set up. What do you guys think? Any suggestions would be
    > appreciated.
  • ArchiverArchiver Posts: 46,084
    edited 2001-07-31 14:13
    You did not mention the size of the dish. The wind load on a dish
    antenna can be very substantial. Whatever you end up with it will be
    beefy. Also, this positioning requires the dish be positioned on 2
    axis, azimuth and elevation.

    I would not attempt this myself, to many technical and mechanical
    obstacles. Simply holding the dish in place will require a brake of
    some kind. Relying on gearing to hold the dish in place is not a good
    idea, besides, it probably wont work. (Take this from a ham who has
    been pointing antennas for more than a few years.

    Whatever you end up with will be more expensive, and possibly less
    reliable, than an off-the-shelf az-el positioner.

    Regards

    Rich



    --- In basicstamps@y..., fwankg@y... wrote:
    > Okay guys, here is goes.
    >
    > I want to make a dish positioning system for a friend of mine. Now
    I
    > know that I could use modified servo motors. But I am afraid that
    > the servos would be to large and expensive. My other thought was
    to
    > use old windshield wiper motors which would be much less expensive
    > than the servos, but I don't know if I can get too accurate with
    this
    > type of set up. What do you guys think? Any suggestions would be
    > appreciated.
    >
    > Thanks in advance!!
    >
    > Frank G.
  • ArchiverArchiver Posts: 46,084
    edited 2001-07-31 15:54
    Would buying a worm gear drive that would have been using to position
    the old 'C' band satellite be an option? I would think these would be
    pretty cheap, readily available at a Ham Fest and easy to interface to
    the stamp. Just a thought!!


    Leroy

    iceninevt@y... wrote:
    >
    > You did not mention the size of the dish. The wind load on a dish
    > antenna can be very substantial. Whatever you end up with it will be
    > beefy. Also, this positioning requires the dish be positioned on 2
    > axis, azimuth and elevation.
    >
    > I would not attempt this myself, to many technical and mechanical
    > obstacles. Simply holding the dish in place will require a brake of
    > some kind. Relying on gearing to hold the dish in place is not a good
    > idea, besides, it probably wont work. (Take this from a ham who has
    > been pointing antennas for more than a few years.
    >
    > Whatever you end up with will be more expensive, and possibly less
    > reliable, than an off-the-shelf az-el positioner.
    >
    > Regards
    >
    > Rich
    >
    > --- In basicstamps@y..., fwankg@y... wrote:
    > > Okay guys, here is goes.
    > >
    > > I want to make a dish positioning system for a friend of mine. Now
    > I
    > > know that I could use modified servo motors. But I am afraid that
    > > the servos would be to large and expensive. My other thought was
    > to
    > > use old windshield wiper motors which would be much less expensive
    > > than the servos, but I don't know if I can get too accurate with
    > this
    > > type of set up. What do you guys think? Any suggestions would be
    > > appreciated.
    > >
    > > Thanks in advance!!
    > >
    > > Frank G.
    >
    > To UNSUBSCRIBE, just send mail to:
    > basicstamps-unsubscribe@yahoogroups.com
    > from the same email address that you subscribed. Text in the Subject and Body
    of the message will be ignored.
    >
    >
    > Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/

    --

    *******************************************************
    * Leroy Hall *
    * 317 Cherokee Drive *
    * Loveland, Ohio - USA 45140-2404 *
    *******************************************************
    * Phone: (513) 697-7539 *
    * Cell : (513) 300-8632 *
    * Email: leroy@f... *
    * Home page URL: http://home.fuse.net/leroy/ *
    * Resume URL: http://home.fuse.net/leroy/resume.htm *
    *******************************************************
    * Leroy Hall *
    * 317 Cherokee Drive *
    * Loveland, Ohio - USA 45140-2404 *
    *******************************************************
  • ArchiverArchiver Posts: 46,084
    edited 2001-07-31 16:30
    Probably. There are alot of dead C-band dishes in people's yards. I'll bet
    they would give you all the hardware if you took it down for them -- doesn't
    hurt to ask.

    Same drive system used on adjustable beds -- just no position sensor.

    Original Message

    > Would buying a worm gear drive that would have been using to position
    > the old 'C' band satellite be an option? I would think these would be
    > pretty cheap, readily available at a Ham Fest and easy to interface to
    > the stamp. Just a thought!!

    > > You did not mention the size of the dish. The wind load on a dish
    > > antenna can be very substantial. Whatever you end up with it will be
    > > beefy. Also, this positioning requires the dish be positioned on 2
    > > axis, azimuth and elevation.
    > >
    > > I would not attempt this myself, to many technical and mechanical
    > > obstacles. Simply holding the dish in place will require a brake of
    > > some kind. Relying on gearing to hold the dish in place is not a good
    > > idea, besides, it probably wont work. (Take this from a ham who has
    > > been pointing antennas for more than a few years.
    > >
    > > Whatever you end up with will be more expensive, and possibly less
    > > reliable, than an off-the-shelf az-el positioner.
  • ArchiverArchiver Posts: 46,084
    edited 2001-07-31 16:40
    The plan is to set up a dish system on my friends van. The dish is
    the size of a Direct TV dish. I'm trying to go as simple as I can
    here. I know there would be complications in aligning the dish as he
    would drive down the road so the dish would not be used until he
    stopped.

    The idea here is to be able to align the dish electrically instead of
    manually.

    Frank G.



    --- In basicstamps@y..., Rodent <daweasel@s...> wrote:
    > What you need is some sort of encoder or similar device to measure
    the
    > position of the dish. If I remember right, the old C-band dishes
    used a
    > screw-jack to move the dish and a linear-actuated potentiometer to
    measure
    > the position.
    >
    > Keep in mind if you use regular gears you need quite a bit of
    reduction to
    > keep the dish from turning the motor in a high wind. A worm gear
    works well
    > for this as it will hold is position.
    >
    > How big a dish are we talking?
    >
    >
    Original Message
    >
    > > I want to make a dish positioning system for a friend of mine.
    Now I
    > > know that I could use modified servo motors. But I am afraid that
    > > the servos would be to large and expensive. My other thought was
    to
    > > use old windshield wiper motors which would be much less expensive
    > > than the servos, but I don't know if I can get too accurate with
    this
    > > type of set up. What do you guys think? Any suggestions would be
    > > appreciated.
  • ArchiverArchiver Posts: 46,084
    edited 2001-07-31 16:56
    Well, one component of the position is gonna require some sort of feedback
    since it would be hard to find a satellite without being able to preset the
    azimuth or elevation. The other position could be found with the onboard
    signal strength meter on the receiver.

    Since you don't really know which way the van will wind up being pointed,
    the elevation would be the part of the position to measure accurately,
    assuming you are parked on level ground. A tilt sensor may work well here.
    The gross azimuth could be determined with a compass module on the dish,
    then tuned with the signal strength meter.

    Original Message

    > The plan is to set up a dish system on my friends van. The dish is
    > the size of a Direct TV dish. I'm trying to go as simple as I can
    > here. I know there would be complications in aligning the dish as he
    > would drive down the road so the dish would not be used until he
    > stopped.
    >
    > The idea here is to be able to align the dish electrically instead of
    > manually.
  • ArchiverArchiver Posts: 46,084
    edited 2001-07-31 17:09
    At 03:40 PM 7/31/01 +0000, you wrote:
    >The plan is to set up a dish system on my friends van. The dish is
    >the size of a Direct TV dish. I'm trying to go as simple as I can
    >here. I know there would be complications in aligning the dish as he
    >would drive down the road so the dish would not be used until he
    >stopped.
    >
    >The idea here is to be able to align the dish electrically instead of
    >manually.
    >
    >Frank G.


    How fast does your friend drive? (grin) ...Wind speeds can exceed
    the actual speed of the vehicle in motion relative to the vehicle even
    if there is no head-wind. (Not to go into considerable detail, think
    of an airplane wing and the aspect that causes lift...air moving over
    the top of a car should be slightly faster than air moving under a car
    in a similar since of a "wing". While the air moving under the car would
    correlate more to the actual speed of the car.)

    PLUS since you have now indicated a vehicle... This means that the
    disk must have a larger degree of rotation to accommodate for vehicle
    orientation at any given time.

    I would initially say to use a 2-axis gimbal mechanism, but I am not
    sure this would hold up to potential Highway wind speeds...

    ( 80mph car + 30mph wind gusts ) * 25% safety margin = 130+ mph wind
    requirements that must be withstood by your friends vehicle appendage.

    Not something I would want to tackle. You would not want me to be
    the person behind your friend on the Highway, if something were to
    "fall-off". Of course I would not want to be me either. (Ouch!)




    Beau Schwabe IC Mask Designer
    National Semiconductor Wired Communications Division
    500 Pinnacle Court, Suite 525 Mail Stop GA1 Norcross, GA 30071
  • ArchiverArchiver Posts: 46,084
    edited 2001-07-31 17:13
    At CES this year, they do make this product you are talking about. I don't
    remember the company name, but it was ment to point a satellite dish on a
    van. I wanted it for the bi-directional internet data and apparently it's
    not good enough for that ... but it'll handle regular DSS fine.

    FWIW,
    John

    >
    Original Message
    > From: fwankg@y... [noparse]/noparse]mailto:[url=http://forums.parallaxinc.com/group/basicstamps/post?postID=dOR6InyO9NUq_yJ-ADJsbLIYQ5uSAFc_rdZH6eEo7wvnjQsvxa81krURmKWQVbqxbg3Jyyx7]fwankg@y...[/url
    > Sent: Tuesday, July 31, 2001 10:40 AM
    > To: basicstamps@yahoogroups.com
    > Subject: [noparse][[/noparse]basicstamps] Re: to servo or not to servo!
    >
    >
    > The plan is to set up a dish system on my friends van. The dish is
    > the size of a Direct TV dish. I'm trying to go as simple as I can
    > here. I know there would be complications in aligning the dish as he
    > would drive down the road so the dish would not be used until he
    > stopped.
    >
    > The idea here is to be able to align the dish electrically instead of
    > manually.
    >
    > Frank G.
    >
    >
    >
    > --- In basicstamps@y..., Rodent <daweasel@s...> wrote:
    > > What you need is some sort of encoder or similar device to measure
    > the
    > > position of the dish. If I remember right, the old C-band dishes
    > used a
    > > screw-jack to move the dish and a linear-actuated potentiometer to
    > measure
    > > the position.
    > >
    > > Keep in mind if you use regular gears you need quite a bit of
    > reduction to
    > > keep the dish from turning the motor in a high wind. A worm gear
    > works well
    > > for this as it will hold is position.
    > >
    > > How big a dish are we talking?
    > >
    > >
    Original Message
    > >
    > > > I want to make a dish positioning system for a friend of mine.
    > Now I
    > > > know that I could use modified servo motors. But I am afraid that
    > > > the servos would be to large and expensive. My other thought was
    > to
    > > > use old windshield wiper motors which would be much less expensive
    > > > than the servos, but I don't know if I can get too accurate with
    > this
    > > > type of set up. What do you guys think? Any suggestions would be
    > > > appreciated.
    >
    >
    > To UNSUBSCRIBE, just send mail to:
    > basicstamps-unsubscribe@yahoogroups.com
    > from the same email address that you subscribed. Text in the
    > Subject and Body of the message will be ignored.
    >
    >
    > Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/
    >
  • ArchiverArchiver Posts: 46,084
    edited 2001-07-31 17:14
    With the right calculations, you should be able to drive down the road
    and still pick up satellite signals. Probably would be slow to respond
    in town <GRIN>. But on long trips down straight roads, it should be
    quite do able..

    Leroy

    fwankg@y... wrote:
    >
    > The plan is to set up a dish system on my friends van. The dish is
    > the size of a Direct TV dish. I'm trying to go as simple as I can
    > here. I know there would be complications in aligning the dish as he
    > would drive down the road so the dish would not be used until he
    > stopped.
    >
    <snip>
    --

    *******************************************************
    * Leroy Hall *
    * 317 Cherokee Drive *
    * Loveland, Ohio - USA 45140-2404 *
    *******************************************************
    * Phone: (513) 697-7539 *
    * Cell : (513) 300-8632 *
    * Email: leroy@f... *
    * Home page URL: http://home.fuse.net/leroy/ *
    * Resume URL: http://home.fuse.net/leroy/resume.htm *
    *******************************************************
    * Leroy Hall *
    * 317 Cherokee Drive *
    * Loveland, Ohio - USA 45140-2404 *
    *******************************************************
  • ArchiverArchiver Posts: 46,084
    edited 2001-07-31 17:27
    Never having worked with satellite dishes, I cant really add
    much to this, except that I am currently involved in a project
    that involves the automated flight of a scale model helicopter.
    Which has allowed me to get my feet a little wet concerning
    tilt sensors.

    If you are interested in a nice tilt sensor, may I suggest that
    you consider the ADXL210EB from www.analog.com. It'll set
    you back a whole thirty bucks plus shipping. Its easily
    readable via the basic stamp. In a nutshell, this is a
    really cool device. Its in a surface mount chip. It measures
    g force. one g = earth's gravity. i think. Anyway, perhaps
    you might look at this. It consists of a really cool new
    technology that well, they've figured out how to make really
    small mechanical devices. This little chip has some sort
    of spring loaded sensor. Tilt it to level and you get one
    reading. Tilt it to the left and get another reading.
    Tilt to the right and get another. The adxl210 is a dual
    axis sensor, but analog.com also has single axis versions
    of this chip.

    Note that the "EB" in the part number means "evaluation board".
    This chip comes in a surface mount type chip, which for an
    electronics person with six thumbs like myself they will
    sell it to you already mounted to a circuit board that easily
    interfaces with the stamp. There is some code on the web for
    interfacing with this device, in fact i think that there is
    some on the parallax site, but I could be mistaken.

    Have a day.

    CgiGuy.Com


    --- In basicstamps@y..., Rodent <daweasel@s...> wrote:
    > Well, one component of the position is gonna require some sort of
    feedback
    > since it would be hard to find a satellite without being able to
    preset the
    > azimuth or elevation. The other position could be found with the
    onboard
    > signal strength meter on the receiver.
    >
    > Since you don't really know which way the van will wind up being
    pointed,
    > the elevation would be the part of the position to measure
    accurately,
    > assuming you are parked on level ground. A tilt sensor may work well
    here.
    > The gross azimuth could be determined with a compass module on the
    dish,
    > then tuned with the signal strength meter.
    >
    >
    Original Message
    >
    > > The plan is to set up a dish system on my friends van. The dish
    is
    > > the size of a Direct TV dish. I'm trying to go as simple as I can
    > > here. I know there would be complications in aligning the dish as
    he
    > > would drive down the road so the dish would not be used until he
    > > stopped.
    > >
    > > The idea here is to be able to align the dish electrically instead
    of
    > > manually.
  • ArchiverArchiver Posts: 46,084
    edited 2001-07-31 18:35
    I remember seeing a thing on TV where they had a system in military aircraft
    to keep a dish pointed at a satellite while flying -- this was on an AWACS
    plane and not a fighter, but cool none the less. They were thinking about
    implementing it on commercial airliners for a pay-per-view movie type deal.

    Original Message

    > With the right calculations, you should be able to drive down the road
    > and still pick up satellite signals. Probably would be slow to respond
    > in town <GRIN>. But on long trips down straight roads, it should be
    > quite do able..

    > > The plan is to set up a dish system on my friends van. The dish is
    > > the size of a Direct TV dish. I'm trying to go as simple as I can
    > > here. I know there would be complications in aligning the dish as he
    > > would drive down the road so the dish would not be used until he
    > > stopped.
  • ArchiverArchiver Posts: 46,084
    edited 2001-07-31 19:23
    At 13:35 07/31/01, Rodent wrote:

    >I remember seeing a thing on TV where they had a system in military aircraft
    >to keep a dish pointed at a satellite while flying -- this was on an AWACS
    >plane and not a fighter, but cool none the less. They were thinking about
    >implementing it on commercial airliners for a pay-per-view movie type deal.

    Betcha nickel it was under a radome though... not to mention costing enough
    to keep the whole mailing list in STAMPs for the rest of their lives. ;-)


    Jim H
  • ArchiverArchiver Posts: 46,084
    edited 2001-07-31 20:54
    Yep, a surplus worm drive unit would do it. Better than building it
    yourself. Large servos are used in these units, the stamp would be
    ideal for the logical control of the motors.

    Rich

    --- In basicstamps@y..., "Leroy Hall, Senior" <leroy@f...> wrote:
    > Would buying a worm gear drive that would have been using to
    position
    > the old 'C' band satellite be an option? I would think these would
    be
    > pretty cheap, readily available at a Ham Fest and easy to interface
    to
    > the stamp. Just a thought!!
    >
    >
    > Leroy
    >
    > iceninevt@y... wrote:
    > >
    > > You did not mention the size of the dish. The wind load on a dish
    > > antenna can be very substantial. Whatever you end up with it will
    be
    > > beefy. Also, this positioning requires the dish be positioned on 2
    > > axis, azimuth and elevation.
    > >
    > > I would not attempt this myself, to many technical and mechanical
    > > obstacles. Simply holding the dish in place will require a brake
    of
    > > some kind. Relying on gearing to hold the dish in place is not a
    good
    > > idea, besides, it probably wont work. (Take this from a ham who
    has
    > > been pointing antennas for more than a few years.
    > >
    > > Whatever you end up with will be more expensive, and possibly less
    > > reliable, than an off-the-shelf az-el positioner.
    > >
    > > Regards
    > >
    > > Rich
    > >
    > > --- In basicstamps@y..., fwankg@y... wrote:
    > > > Okay guys, here is goes.
    > > >
    > > > I want to make a dish positioning system for a friend of mine.
    Now
    > > I
    > > > know that I could use modified servo motors. But I am afraid
    that
    > > > the servos would be to large and expensive. My other thought
    was
    > > to
    > > > use old windshield wiper motors which would be much less
    expensive
    > > > than the servos, but I don't know if I can get too accurate with
    > > this
    > > > type of set up. What do you guys think? Any suggestions would
    be
    > > > appreciated.
    > > >
    > > > Thanks in advance!!
    > > >
    > > > Frank G.
    > >
    > > To UNSUBSCRIBE, just send mail to:
    > > basicstamps-unsubscribe@y...
    > > from the same email address that you subscribed. Text in the
    Subject and Body of the message will be ignored.
    > >
    > >
    > > Your use of Yahoo! Groups is subject to
    http://docs.yahoo.com/info/terms/
    >
    > --
    >
    > *******************************************************
    > * Leroy Hall *
    > * 317 Cherokee Drive *
    > * Loveland, Ohio - USA 45140-2404 *
    > *******************************************************
    > * Phone: (513) 697-7539 *
    > * Cell : (513) 300-8632 *
    > * Email: leroy@f... *
    > * Home page URL: http://home.fuse.net/leroy/ *
    > * Resume URL: http://home.fuse.net/leroy/resume.htm *
    > *******************************************************
    > * Leroy Hall *
    > * 317 Cherokee Drive *
    > * Loveland, Ohio - USA 45140-2404 *
    > *******************************************************
  • ArchiverArchiver Posts: 46,084
    edited 2001-07-31 21:01
    Feedback not necessary, large servos are used. Feedback is internal
    to the servo. Ballpark az-el information would be required. AGC
    voltages in the receiver could be pumped through ADC's. Armed with
    this info the microcontroller could move the dish to attain max
    signal.

    I would consider this to be (for me anyway) a very ambitious project.

    Rich

    --- In basicstamps@y..., Rodent <daweasel@s...> wrote:
    > Well, one component of the position is gonna require some sort of
    feedback
    > since it would be hard to find a satellite without being able to
    preset the
    > azimuth or elevation. The other position could be found with the
    onboard
    > signal strength meter on the receiver.
    >
    > Since you don't really know which way the van will wind up being
    pointed,
    > the elevation would be the part of the position to measure
    accurately,
    > assuming you are parked on level ground. A tilt sensor may work
    well here.
    > The gross azimuth could be determined with a compass module on the
    dish,
    > then tuned with the signal strength meter.
    >
    >
    Original Message
    >
    > > The plan is to set up a dish system on my friends van. The dish
    is
    > > the size of a Direct TV dish. I'm trying to go as simple as I can
    > > here. I know there would be complications in aligning the dish
    as he
    > > would drive down the road so the dish would not be used until he
    > > stopped.
    > >
    > > The idea here is to be able to align the dish electrically
    instead of
    > > manually.
  • ArchiverArchiver Posts: 46,084
    edited 2001-07-31 21:10
    > Betcha nickel it was under a radome though... not to mention
    > costing enough
    > to keep the whole mailing list in STAMPs for the rest of their lives. ;-)

    Speaking of that, the commercial version I saw was under a dome (I assume to
    protect from winds). It might be worth holding a sheet of plexiglass in
    front of a DSS dish to see if it affects the reception.

    FWIW
    John
  • ArchiverArchiver Posts: 46,084
    edited 2001-08-20 23:58
    ".." wrote:

    > Never having worked with satellite dishes, I cant really add
    > much to this, except that I am currently involved in a project
    > that involves the automated flight of a scale model helicopter.
    > Which has allowed me to get my feet a little wet concerning
    > tilt sensors.
    >
    > If you are interested in a nice tilt sensor, may I suggest that
    > you consider the ADXL210EB from www.analog.com. It'll set
    > you back a whole thirty bucks plus shipping. Its easily
    > readable via the basic stamp. In a nutshell, this is a
    > really cool device. Its in a surface mount chip. It measures
    > g force. one g = earth's gravity. i think. Anyway, perhaps
    > you might look at this. It consists of a really cool new
    > technology that well, they've figured out how to make really
    > small mechanical devices. This little chip has some sort
    > of spring loaded sensor. Tilt it to level and you get one
    > reading. Tilt it to the left and get another reading.
    > Tilt to the right and get another. The adxl210 is a dual
    > axis sensor, but analog.com also has single axis versions
    > of this chip.
    >
    > Note that the "EB" in the part number means "evaluation board".
    > This chip comes in a surface mount type chip, which for an
    > electronics person with six thumbs like myself they will
    > sell it to you already mounted to a circuit board that easily
    > interfaces with the stamp. There is some code on the web for
    > interfacing with this device, in fact i think that there is
    > some on the parallax site, but I could be mistaken.
    >
    > Have a day.
    >
    > CgiGuy.Com
    >
    > --- In basicstamps@y..., Rodent <daweasel@s...> wrote:
    > > Well, one component of the position is gonna require some sort of
    > feedback
    > > since it would be hard to find a satellite without being able to
    > preset the
    > > azimuth or elevation. The other position could be found with the
    > onboard
    > > signal strength meter on the receiver.
    > >
    > > Since you don't really know which way the van will wind up being
    > pointed,
    > > the elevation would be the part of the position to measure
    > accurately,
    > > assuming you are parked on level ground. A tilt sensor may work well
    > here.
    > > The gross azimuth could be determined with a compass module on the
    > dish,
    > > then tuned with the signal strength meter.
    > >
    > >
    Original Message
    > >
    > > > The plan is to set up a dish system on my friends van. The dish
    > is
    > > > the size of a Direct TV dish. I'm trying to go as simple as I can
    > > > here. I know there would be complications in aligning the dish as
    > he
    > > > would drive down the road so the dish would not be used until he
    > > > stopped.
    > > >
    > > > The idea here is to be able to align the dish electrically instead
    > of
    > > > manually.
    >
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