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Measuring weight? — Parallax Forums

Measuring weight?

ArchiverArchiver Posts: 46,084
edited 2000-11-11 15:30 in General Discussion
Any suggestions on a sensor i could use for a scale? i need to be
able to measure something like 1-5 lbs. thanks for any help. tom

Comments

  • ArchiverArchiver Posts: 46,084
    edited 2000-11-06 16:28
    Tom: could you take a small platform, put a spring under it, and then attach
    a potentiometer to the platform as it goes up and down? Something along the
    lines of an envelope scale. You could attach a pot to the meter arm. Then
    use the stamp to read the pots position.
    Good luck.

    At 04:10 PM 11/6/2000 -0000, you wrote:
    >Any suggestions on a sensor i could use for a scale? i need to be
    >able to measure something like 1-5 lbs. thanks for any help. tom
    >
    >
    >
    >
    >
    Sincerely
    Kerry
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    much do you REALLY need?
  • ArchiverArchiver Posts: 46,084
    edited 2000-11-06 16:55
    You could also set up the spring in an L-C oscillator. The spring would
    be "L", as it was compressed the inductance would change, which in turn
    would cause a frequency shift of the L-C circuit. Calibrate the output
    frequency to a few KNOWN weight values and create a mathematical
    relationship within the Stamp/PIC.

    A simple schmitt trigger (74HCT14) inverter oscillator fed into a
    binary counter/divider (ECG4040B) should do the trick for getting
    the frequency down to a manageable value.

    Start off with a .001uF or .01uF Capacitor, experiment with different
    outputs of the 4040B for best results.

    L1
    o----)))))---o
    | |
    | 1|\ 2 | 3 |\ 4
    o----| \o----o----| \o----> to 4040B because frequency is to HIGH for
    | |/ |/ a Stamp to process.
    |
    o----|(----> GND
    C1

    C1 = .001uF - .01uF
    L1 = Coil / Spring

    Note:
    - place a .1uF Capacitor as close as possible across pins 7 & 14
    of the 74HCT14 and the ECG 4040B

    - Tie ALL unused pins (5,13,11, and 9) to GND or Vdd of the 74HCT14



    >Tom: could you take a small platform, put a spring under it, and then attach
    >a potentiometer to the platform as it goes up and down? Something along the
    >lines of an envelope scale. You could attach a pot to the meter arm. Then
    >use the stamp to read the pots position.
    >Good luck.
    >
    >At 04:10 PM 11/6/2000 -0000, you wrote:
    > >Any suggestions on a sensor i could use for a scale? i need to be
    > >able to measure something like 1-5 lbs. thanks for any help. tom
    > >




    Beau Schwabe IC Mask Designer
    National Semiconductor Network Products Division
    500 Pinnacle Court, Suite 525 Mail Stop GA1 Norcross, GA 30071
  • ArchiverArchiver Posts: 46,084
    edited 2000-11-06 17:15
    Two other things come to mind.

    1) Pressure transducers are often put into this type of service.

    2) I have heard that antistatic foam changes resistance with weight applied.
    I don't know how reliable, repeatable, etc. this is, but...

    Regards,

    Al Williams
    AWC
    *Floating point math for the Stamp, PIC, SX, or any microcontroller at
    http://www.al-williams.com/awce/pak1.htm
  • ArchiverArchiver Posts: 46,084
    edited 2000-11-06 18:01

    Original Message
    From: Al Williams [noparse]/noparse]mailto:[url=http://forums.parallaxinc.com/group/basicstamps/post?postID=Fn2nbkD_VLO2bDjfePPdkLn63rAnROYuygNYe_Gzcm8SHJtHVoXS2DpfRGziqH8I90wTZB3qwtgV]alw@a...[/url
    Sent: Monday, November 06, 2000 9:16 AM
    To: basicstamps@egroups.com
    Subject: RE: [noparse][[/noparse]basicstamps] Measuring weight?


    How about using a strain gauge? You coud hook up two fixed resistors and
    two strain gauges in a Wheatstone configuration. Epoxy the strain guages to
    the bottom of the weighing platform and amplify the resultant differential
    signal with an op amp. You could use the stamp to read the voltage. (use an
    A/D converter to really get accurate). Set up a lookup table (weight versus
    voltage) to determine the correct weight. There is a company called OMEGA
    INSTRUMENTS on the web. They sell all kinds of strain gauges. You need the
    postage stamp type. They are small gauges made from a plastic type material
    with a small resistive element etched inside.

    Just a thought,

    Good luck

    Jon Enoch
  • ArchiverArchiver Posts: 46,084
    edited 2000-11-06 20:09
    Hi Tom,
    Do you want to use the stamp for the scale? a simply answer would be to
    purchase a cheap digital household scale, they sell in NZ$ from $95, up pay
    about $200 and you get a serial output. The scales are not for trade,
    depending on the capacity will weigh by 2gram increments.Instead of trying
    to make a simple loadcell maybe over in US you could purchase a non trade
    loadcell which would be already calibrated about $20. I have never tried to
    use one on a stamp.Trade quality loadcells here are from $195 each.I have
    spent a life time making scales starting from mechanical up to modern
    digital, from 2kg to 60 ton.Scale firms usually have a pile of junk
    scales(like me) if there is one in your vicinity they would probably give
    you one out of a obsolete scale,if you get one you would have to know the
    output which is usually 1.5 to 3 mV.
    Regards
    Bernie Byers
    Original Message
    From: <tjwalton@u...>
    To: <basicstamps@egroups.com>
    Sent: Tuesday, November 07, 2000 5:10 AM
    Subject: [noparse][[/noparse]basicstamps] Measuring weight?


    > Any suggestions on a sensor i could use for a scale? i need to be
    > able to measure something like 1-5 lbs. thanks for any help. tom
    >
    >
    >
    >
    >
  • ArchiverArchiver Posts: 46,084
    edited 2000-11-07 02:09
    Load Cell is a transducer for weight-scale.Strain gage is the heart of load
    cell,multiple strain gages are connected to create the four legs for a
    Wheatstone-bridge configuration.For a 10V bridge excitation with a rating of
    2mV/V,20mV of signal will be available at full scale loading.
    So a precision load cell amplifier is needed.

    Regards
    Mohamed Refky


    >From: tjwalton@u...
    >Reply-To: basicstamps@egroups.com
    >To: basicstamps@egroups.com
    >Subject: [noparse][[/noparse]basicstamps] Measuring weight?
    >Date: Mon, 06 Nov 2000 16:10:59 -0000
    >
    >Any suggestions on a sensor i could use for a scale? i need to be
    >able to measure something like 1-5 lbs. thanks for any help. tom
    >
    >
    >
    >

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  • ArchiverArchiver Posts: 46,084
    edited 2000-11-07 04:31
    Hello Beau Schwabe

    I am interested with your idea. However, there
    are a few doubts that I would to ask you.
    (1)Where should I put the small platform?
    (2)L1=coil/spring means I can use spring instead
    of coil. Am I misinterpreted?


    L1
    o----)))))---o
    | |
    | 1|\ 2 | 3 |\ 4
    o----| \o----o----| \o----> to 4040B because
    | |/ |/ a Stamp to process.
    |
    o----|(----> GND
    C1

    C1 = .001uF - .01uF
    L1 = Coil / Spring


    ---Beau Schwabe <bschwabe@a...> wrote:
    >
    > You could also set up the spring in an L-C oscillator. The spring
    would
    > be "L", as it was compressed the inductance would change, which in
    turn
    > would cause a frequency shift of the L-C circuit. Calibrate the
    output
    > frequency to a few KNOWN weight values and create a mathematical
    > relationship within the Stamp/PIC.
    >
    > A simple schmitt trigger (74HCT14) inverter oscillator fed into a
    > binary counter/divider (ECG4040B) should do the trick for getting
    > the frequency down to a manageable value.
    >
    > Start off with a .001uF or .01uF Capacitor, experiment with different
    > outputs of the 4040B for best results.
    >
    > L1
    > o----)))))---o
    > | |
    > | 1|\ 2 | 3 |\ 4
    > o----| \o----o----| \o----> to 4040B because frequency is to HIGH for
    > | |/ |/ a Stamp to process.
    > |
    > o----|(----> GND
    > C1
    >
    > C1 = .001uF - .01uF
    > L1 = Coil / Spring
    >
    > Note:
    > - place a .1uF Capacitor as close as possible across pins 7 & 14
    > of the 74HCT14 and the ECG 4040B
    >
    > - Tie ALL unused pins (5,13,11, and 9) to GND or Vdd of the 74HCT14
    >
    >
    >
    > >Tom: could you take a small platform, put a spring under it, and
    then attach
    > >a potentiometer to the platform as it goes up and down? Something
    along the
    > >lines of an envelope scale. You could attach a pot to the meter
    arm. Then
    > >use the stamp to read the pots position.
    > >Good luck.
    > >
    > >At 04:10 PM 11/6/2000 -0000, you wrote:
    > > >Any suggestions on a sensor i could use for a scale? i need to be
    > > >able to measure something like 1-5 lbs. thanks for any help. tom
    > > >
    >
    >
    >
    >
    > Beau Schwabe IC Mask Designer
    > National Semiconductor Network Products Division
    > 500 Pinnacle Court, Suite 525 Mail Stop GA1 Norcross, GA 30071
    >
    >
    >
    >
    >
    >
    >
    >
    >
    >
    >

    _________________________________________________________
    DO YOU YAHOO!?
    ̵
  • ArchiverArchiver Posts: 46,084
    edited 2000-11-07 04:31
    Hello Beau Schwabe

    I am interested with your idea. However, there
    are a few doubts that I would to ask you.
    (1)Where should I put the small platform?
    (2)L1=coil/spring means I can use spring instead
    of coil. Am I misinterpreted?

    Thousand thanks!
    L1
    o----)))))---o
    | |
    | 1|\ 2 | 3 |\ 4
    o----| \o----o----| \o----> to 4040B because
    | |/ |/ a Stamp to process.
    |
    o----|(----> GND
    C1

    C1 = .001uF - .01uF
    L1 = Coil / Spring


    ---Beau Schwabe <bschwabe@a...> wrote:
    >
    > You could also set up the spring in an L-C oscillator. The spring
    would
    > be "L", as it was compressed the inductance would change, which in
    turn
    > would cause a frequency shift of the L-C circuit. Calibrate the
    output
    > frequency to a few KNOWN weight values and create a mathematical
    > relationship within the Stamp/PIC.
    >
    > A simple schmitt trigger (74HCT14) inverter oscillator fed into a
    > binary counter/divider (ECG4040B) should do the trick for getting
    > the frequency down to a manageable value.
    >
    > Start off with a .001uF or .01uF Capacitor, experiment with different
    > outputs of the 4040B for best results.
    >
    > L1
    > o----)))))---o
    > | |
    > | 1|\ 2 | 3 |\ 4
    > o----| \o----o----| \o----> to 4040B because frequency is to HIGH for
    > | |/ |/ a Stamp to process.
    > |
    > o----|(----> GND
    > C1
    >
    > C1 = .001uF - .01uF
    > L1 = Coil / Spring
    >
    > Note:
    > - place a .1uF Capacitor as close as possible across pins 7 & 14
    > of the 74HCT14 and the ECG 4040B
    >
    > - Tie ALL unused pins (5,13,11, and 9) to GND or Vdd of the 74HCT14
    >
    >
    >
    > >Tom: could you take a small platform, put a spring under it, and
    then attach
    > >a potentiometer to the platform as it goes up and down? Something
    along the
    > >lines of an envelope scale. You could attach a pot to the meter
    arm. Then
    > >use the stamp to read the pots position.
    > >Good luck.
    > >
    > >At 04:10 PM 11/6/2000 -0000, you wrote:
    > > >Any suggestions on a sensor i could use for a scale? i need to be
    > > >able to measure something like 1-5 lbs. thanks for any help. tom
    > > >
    >
    >
    >
    >
    > Beau Schwabe IC Mask Designer
    > National Semiconductor Network Products Division
    > 500 Pinnacle Court, Suite 525 Mail Stop GA1 Norcross, GA 30071
    >
    >
    >
    >
    >
    >
    >
    >
    >
    >
    >

    _________________________________________________________
    DO YOU YAHOO!?
    ̵
  • ArchiverArchiver Posts: 46,084
    edited 2000-11-07 15:14
    Thanks, everyone, for the great ideas! tom


    --- In basicstamps@egroups.com, tjwalton@u... wrote:
    > Any suggestions on a sensor i could use for a scale? i need to be
    > able to measure something like 1-5 lbs. thanks for any help. tom
  • ArchiverArchiver Posts: 46,084
    edited 2000-11-07 15:58
    At 01:31 PM 11/7/00 +0900, you wrote:
    >Hello Beau Schwabe
    >
    > I am interested with your idea. However, there
    >are a few doubts that I would to ask you.
    > (1)Where should I put the small platform?
    > (2)L1=coil/spring means I can use spring instead
    > of coil. Am I misinterpreted?

    No, you are correct. The spring IS the coil (as long as the
    "spring-windings" don't collapse and touch one another.

    Placing the platform is up to you...

    Note: if you use a metal plate or tray to place items in to
    be weighed, make sure there is no electrical connection
    between the "spring" and the plate, and that the plate
    is connected to an electrical ground. (GND or Vdd)


    >
    > L1
    > o----)))))---o
    > | |
    > | 1|\ 2 | 3 |\ 4
    > o----| \o----o----| \o----> to 4040B because
    > | |/ |/ a Stamp to process.
    > |
    > o----|(----> GND
    > C1
    >
    > C1 = .001uF - .01uF
    > L1 = Coil / Spring
    >




    Beau Schwabe IC Mask Designer
    National Semiconductor Network Products Division
    500 Pinnacle Court, Suite 525 Mail Stop GA1 Norcross, GA 30071
  • ArchiverArchiver Posts: 46,084
    edited 2000-11-07 16:16
    You know, Scientific American had a project a while back to make a micro
    balance. The idea was to use a regular analog meter on its side. You sensed
    when the needle was at mid point and figured how much current you had to
    supply to get the needle to the middle. Of course, that would be good only
    for a few grams, but I thought it was a neat idea.

    Al Williams
    AWC
    * Stamp FAQ: http://www.al-williams.com/wd5gnr/stampfaq.htm


    >
    Original Message
    > From: Beau Schwabe [noparse]/noparse]mailto:[url=http://forums.parallaxinc.com/group/basicstamps/post?postID=xUQ45JCn7qWQU6vMUBjVOWvPaVzH-ZaxIk7pTokcUznZ-_0ds4szJqxbPfWTZoCilVI9bkXUoIqCL_90I0GuUEcZOA]bschwabe@a...[/url
    > Sent: Tuesday, November 07, 2000 9:58 AM
    > To: basicstamps@egroups.com
    > Subject: Re: [noparse][[/noparse]basicstamps] Measuring weight?
    >
    >
    > At 01:31 PM 11/7/00 +0900, you wrote:
    > >Hello Beau Schwabe
    > >
    > > I am interested with your idea. However, there
    > >are a few doubts that I would to ask you.
    > > (1)Where should I put the small platform?
    > > (2)L1=coil/spring means I can use spring instead
    > > of coil. Am I misinterpreted?
    >
    > No, you are correct. The spring IS the coil (as long as the
    > "spring-windings" don't collapse and touch one another.
    >
    > Placing the platform is up to you...
    >
    > Note: if you use a metal plate or tray to place items in to
    > be weighed, make sure there is no electrical connection
    > between the "spring" and the plate, and that the plate
    > is connected to an electrical ground. (GND or Vdd)
    >
    >
    > >
    > > L1
    > > o----)))))---o
    > > | |
    > > | 1|\ 2 | 3 |\ 4
    > > o----| \o----o----| \o----> to 4040B because
    > > | |/ |/ a Stamp to process.
    > > |
    > > o----|(----> GND
    > > C1
    > >
    > > C1 = .001uF - .01uF
    > > L1 = Coil / Spring
    > >
    >
    >
    >
    >
    > Beau Schwabe IC Mask Designer
    > National Semiconductor Network Products Division
    > 500 Pinnacle Court, Suite 525 Mail Stop GA1 Norcross, GA 30071
    >
    >
    >
    >
    >
    >
    >
    >
    >
  • ArchiverArchiver Posts: 46,084
    edited 2000-11-07 16:20
    Hello Beau Schwabe

    Thank you very much. I will
    try it. I am not sure whether
    I got the exact picuture of what you
    mean. Anyway, I will try it.
    Thank you.

    Sze Keat




    ---Beau Schwabe <bschwabe@a...> wrote:
    >
    > At 01:31 PM 11/7/00 +0900, you wrote:
    > >Hello Beau Schwabe
    > >
    > > I am interested with your idea. However, there
    > >are a few doubts that I would to ask you.
    > > (1)Where should I put the small platform?
    > > (2)L1=coil/spring means I can use spring instead
    > > of coil. Am I misinterpreted?
    >
    > No, you are correct. The spring IS the coil (as long as the
    > "spring-windings" don't collapse and touch one another.
    >
    > Placing the platform is up to you...
    >
    > Note: if you use a metal plate or tray to place items in to
    > be weighed, make sure there is no electrical connection
    > between the "spring" and the plate, and that the plate
    > is connected to an electrical ground. (GND or Vdd)
    >
    >
    > >
    > > L1
    > > o----)))))---o
    > > | |
    > > | 1|\ 2 | 3 |\ 4
    > > o----| \o----o----| \o----> to 4040B because
    > > | |/ |/ a Stamp to process.
    > > |
    > > o----|(----> GND
    > > C1
    > >
    > > C1 = .001uF - .01uF
    > > L1 = Coil / Spring
    > >
    >
    >
    >
    >
    > Beau Schwabe IC Mask Designer
    > National Semiconductor Network Products Division
    > 500 Pinnacle Court, Suite 525 Mail Stop GA1 Norcross, GA 30071
    >
    >
    >
    >
    >
    >
    >
    >
    >
    >
    >

    _________________________________________________________
    DO YOU YAHOO!?
    ̵
  • ArchiverArchiver Posts: 46,084
    edited 2000-11-07 23:27
    Have you thought about a strain gauge, mate of mine used it a few years back
    for a sensor on the front of a fork lift, to tell the driver his load was to
    heavy, prevents fork lift tipping over, I've lost contact with this old mate
    of mine, but looking at the spec's for these gauges I would think it would
    be very easy to set up.
    John.
    Original Message
    From: <tjwalton@u...>
    To: <basicstamps@egroups.com>
    Sent: Tuesday, November 07, 2000 3:14 PM
    Subject: [noparse][[/noparse]basicstamps] Re: Measuring weight?


    > Thanks, everyone, for the great ideas! tom
    >
    >
    > --- In basicstamps@egroups.com, tjwalton@u... wrote:
    > > Any suggestions on a sensor i could use for a scale? i need to be
    > > able to measure something like 1-5 lbs. thanks for any help. tom
    >
    >
    >
    >
    >
  • ArchiverArchiver Posts: 46,084
    edited 2000-11-09 00:51
    I used to work as an industrial scale tech and worked on scales made by
    an outfit called K-tron (I think) and they had a very interesting way to
    measure the weight on a scale. They had a flex beam that was surrounded by
    a coil that had a high frequency (somewhere around 50Khz or so, can't
    remember) fed to it. As the beam moved in the coil, it changed the resonant
    frequency of the coil. Measure the change in frequency, know the weight.
    The accuracy was absolutely astounding and the idea very simple. No time
    required for coming up to temperature like the usual load cell, just turn it
    on and weigh.
    I think the company is doing other things now, but it one other option
    to consider if you wanted to home-brew one.
  • ArchiverArchiver Posts: 46,084
    edited 2000-11-10 01:15
    yes, i have many styles of load cells/ force sensors. tell me more about
    your requirments.

    alan
    Original Message
    From: <tjwalton@u...>
    To: <basicstamps@egroups.com>
    Sent: Monday, November 06, 2000 8:10 AM
    Subject: [noparse][[/noparse]basicstamps] Measuring weight?


    > Any suggestions on a sensor i could use for a scale? i need to be
    > able to measure something like 1-5 lbs. thanks for any help. tom
    >
    >
    >
    >
  • ArchiverArchiver Posts: 46,084
    edited 2000-11-10 01:27
    i make strain gages tj , also i have used and new load cells .55
    lbf-200,000lbf if i can be of help let me know.

    alan
    Original Message
    From: john & lisa <johnlisa@c...>
    To: <basicstamps@egroups.com>
    Sent: Tuesday, November 07, 2000 3:27 PM
    Subject: Re: [noparse][[/noparse]basicstamps] Re: Measuring weight?


    > Have you thought about a strain gauge, mate of mine used it a few years
    back
    > for a sensor on the front of a fork lift, to tell the driver his load was
    to
    > heavy, prevents fork lift tipping over, I've lost contact with this old
    mate
    > of mine, but looking at the spec's for these gauges I would think it would
    > be very easy to set up.
    > John.
    >
    Original Message
    > From: <tjwalton@u...>
    > To: <basicstamps@egroups.com>
    > Sent: Tuesday, November 07, 2000 3:14 PM
    > Subject: [noparse][[/noparse]basicstamps] Re: Measuring weight?
    >
    >
    > > Thanks, everyone, for the great ideas! tom
    > >
    > >
    > > --- In basicstamps@egroups.com, tjwalton@u... wrote:
    > > > Any suggestions on a sensor i could use for a scale? i need to be
    > > > able to measure something like 1-5 lbs. thanks for any help. tom
    > >
    > >
    > >
    > >
    > >
    >
    >
    >
    >
  • ArchiverArchiver Posts: 46,084
    edited 2000-11-11 15:30
    Hello

    It sounds interesting. Do you know
    any site that have details information(
    and photo).
    Besides, can you tell me what is flex beam?

    Just want to know wether I am misinterpret
    or not.

    You mean when any object(to be weighed)
    is put onto a platform, this will cause
    the beam moved into the coil, and this will
    cause a change in frequency.Then we just
    calculate the change of the frequency to
    get the weigh.Am I correct?

    Thank you.

    Sze Keat


    ---carl mciver <cmciver@m...> wrote:
    >
    > I used to work as an industrial scale tech and worked on scales
    made by
    > an outfit called K-tron (I think) and they had a very interesting
    way to
    > measure the weight on a scale. They had a flex beam that was
    surrounded by
    > a coil that had a high frequency (somewhere around 50Khz or so, can't
    > remember) fed to it. As the beam moved in the coil, it changed the
    resonant
    > frequency of the coil. Measure the change in frequency, know the
    weight.
    > The accuracy was absolutely astounding and the idea very simple. No
    time
    > required for coming up to temperature like the usual load cell, just
    turn it
    > on and weigh.
    > I think the company is doing other things now, but it one other
    option
    > to consider if you wanted to home-brew one.
    >
    >
    >
    >
    >

    _________________________________________________________
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