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Electric wheelchair questions... — Parallax Forums

Electric wheelchair questions...

ArchiverArchiver Posts: 46,084
edited 2000-07-10 19:06 in General Discussion
Hello all,

This is likely a bit off topic, but I can't think of where else to ask
this. I've recently lucked into a (working) electric wheelchair that I want
to turn into a robot base. Unfortunately, I don't know anything about them
and it didn't come with a manual. The model is an "Invacare Action Arrow".
I'm kinda hoping someone here might be able to answer a few questions about
it...

1. There's a switch on the joystick box that seems to select "Drive A" or
"Drive B". I don't know what this switch does as the drive system seems to
function in either position. Internally, this switch pulls a 5V low in one
position and leaves it high in the other. Does anyone know what this switch
does?

2. The other switch on the joystick has high, low and off positions. I
can't seem to get the chair to power up in the LOW position, although it
works well in the high position. Is it broken, or is there some trick to
getting it to power up in the LOW position? This switch was partially
broken/ wires disconnected when I got the chair.

3. The (analog) joystick outputs two (xy) control signals centered around
5.8V. These swing ~1V in either direction to steer. What is a good way to
generate these signals? Ray suggested using a DAC (that can output up to
say a 7V supply) which I think is likely a good method. Any other ideas?

Any other additional info on electric chairs in general would be greatly
appreciated, too.

Thanks, Duncan

Comments

  • ArchiverArchiver Posts: 46,084
    edited 2000-07-08 01:58
    Duncan:
    Some speculation:

    > 2. The other switch on the joystick has high, low and off positions. I
    > can't seem to get the chair to power up in the LOW position, although it
    > works well in the high position. Is it broken, or is there some trick to
    > getting it to power up in the LOW position? This switch was partially
    > broken/ wires disconnected when I got the chair.

    ** Is it possible that they switched from one to two batteries in series for
    hi/lo? My elec car does this. There are two battery banks, each 24 volts.
    The low range uses a parallel connection at 24 volts, and a series
    connection for 48 volts in high range.

    Ray McArthur
  • ArchiverArchiver Posts: 46,084
    edited 2000-07-08 03:43
    >Some speculation:
    >
    >> 2. The other switch on the joystick has high, low and off positions. I
    >> can't seem to get the chair to power up in the LOW position, although it
    >> works well in the high position. Is it broken, or is there some trick to
    >> getting it to power up in the LOW position? This switch was partially
    >> broken/ wires disconnected when I got the chair.
    >
    >** Is it possible that they switched from one to two batteries in series for
    >hi/lo? My elec car does this. There are two battery banks, each 24 volts.
    >The low range uses a parallel connection at 24 volts, and a series
    >connection for 48 volts in high range.

    In every electric wheelchair I have used, they have _all_ used two 12v
    batteries in series to run on 24v. They then used PWM to drive the motors.

    Regards
    Jean-Michel.
  • ArchiverArchiver Posts: 46,084
    edited 2000-07-08 04:59
    At 05:14 PM 7/7/00, you wrote:

    >Hello all,
    >
    >This is likely a bit off topic, but I can't think of where else to ask
    >this. I've recently lucked into a (working) electric wheelchair that I want
    >to turn into a robot base. Unfortunately, I don't know anything about them
    >and it didn't come with a manual. The model is an "Invacare Action Arrow".
    >I'm kinda hoping someone here might be able to answer a few questions about
    >it...
    >
    >1. There's a switch on the joystick box that seems to select "Drive A" or
    >"Drive B". I don't know what this switch does as the drive system seems to
    >function in either position. Internally, this switch pulls a 5V low in one
    >position and leaves it high in the other. Does anyone know what this switch
    >does?

    Purely a guess, but the wheelchair may come with two motor types;
    arbitrarily labelled "A" and "B". The drive circuitry may be mounted right
    on the motor, and one interface uses negative logic, and the other uses
    positive logic. As I say - just a guess.


    >2. The other switch on the joystick has high, low and off positions. I
    >can't seem to get the chair to power up in the LOW position, although it
    >works well in the high position. Is it broken, or is there some trick to
    >getting it to power up in the LOW position? This switch was partially
    >broken/ wires disconnected when I got the chair.

    Again a guess - there may be an optional two-speed motor (indoors and
    outdoors).


    >3. The (analog) joystick outputs two (xy) control signals centered around
    >5.8V. These swing ~1V in either direction to steer. What is a good way to
    >generate these signals? Ray suggested using a DAC (that can output up to
    >say a 7V supply) which I think is likely a good method. Any other ideas?

    Analog is not my expertise, but I've seen comparators used as quasi-digital
    gates for decision logic. I can point you to a schematic if you'd like
    (least I THINK I can <g>).

    >Any other additional info on electric chairs in general would be greatly
    >appreciated, too.

    Carl Kollar makes a GREAT motor controller board that interfaces nicely
    with Stamps and PICs and was DESIGNED for wheelchair (an similar uses), and
    can optionally use a joystick (or other external control) OR be controlled
    DIRECTLY from the Stamp/PIC digitally with the digital interface board.
    Contact me off-list for more information.

    >Thanks, Duncan

    Yer welcome

    Bruce Bates
  • ArchiverArchiver Posts: 46,084
    edited 2000-07-08 05:48
    At 10:43 AM 7/8/00, you wrote:
    > >Some speculation:
    > >
    > >> 2. The other switch on the joystick has high, low and off positions. I
    > >> can't seem to get the chair to power up in the LOW position, although it
    > >> works well in the high position. Is it broken, or is there some trick to
    > >> getting it to power up in the LOW position? This switch was partially
    > >> broken/ wires disconnected when I got the chair.
    > >
    > >** Is it possible that they switched from one to two batteries in
    > series for
    > >hi/lo? My elec car does this. There are two battery banks, each 24 volts.
    > >The low range uses a parallel connection at 24 volts, and a series
    > >connection for 48 volts in high range.
    >
    >In every electric wheelchair I have used, they have _all_ used two 12v
    >batteries in series to run on 24v. They then used PWM to drive the motors.


    Just in passing - higher voltages (less amperage) have been the trend of
    late. I wouldn't doubt that 48 VDC might be in future plans for smaller
    mobile platforms. 90 VDC is CERTAINLY available, from MANY motor
    manufacturers, INCLUDING those used in electric cards.



    >Regards
    >Jean-Michel.

    Regards,

    Bruce Bates
  • ArchiverArchiver Posts: 46,084
    edited 2000-07-08 15:25
    At 08:58 PM 7/7/00 -0400, Ray wrote:

    >** Is it possible that they switched from one to two batteries in series for
    >hi/lo? My elec car does this. There are two battery banks, each 24 volts.
    >The low range uses a parallel connection at 24 volts, and a series
    >connection for 48 volts in high range.

    I don't think this is the case. I think the switch somehow changes the PWM
    logic. Perhaps there are two duty cycle ranges? Tough to test this as it
    won't power up in the "LO" speed position. It's still perfectly useable
    because the "HI" position can be adjusted from zero to 100% on the control
    panel. This must change the upper limit (width) on the duty cycle.

    Duncan
  • ArchiverArchiver Posts: 46,084
    edited 2000-07-08 23:15
    90 volts? EVs now run a lot higher, in the 180 and 220 vdc range.

    Just my 2 cents

    Bruce Bates wrote:
    >
    > At 10:43 AM 7/8/00, you wrote:
    > > >Some speculation:
    > > >
    > > >> 2. The other switch on the joystick has high, low and off positions. I
    > > >> can't seem to get the chair to power up in the LOW position, although it
    > > >> works well in the high position. Is it broken, or is there some trick to
    > > >> getting it to power up in the LOW position? This switch was partially
    > > >> broken/ wires disconnected when I got the chair.
    > > >
    > > >** Is it possible that they switched from one to two batteries in
    > > series for
    > > >hi/lo? My elec car does this. There are two battery banks, each 24
    volts.
    > > >The low range uses a parallel connection at 24 volts, and a series
    > > >connection for 48 volts in high range.
    > >
    > >In every electric wheelchair I have used, they have _all_ used two 12v
    > >batteries in series to run on 24v. They then used PWM to drive the motors.
    >
    > Just in passing - higher voltages (less amperage) have been the trend of
    > late. I wouldn't doubt that 48 VDC might be in future plans for smaller
    > mobile platforms. 90 VDC is CERTAINLY available, from MANY motor
    > manufacturers, INCLUDING those used in electric cards.
    >
    > >Regards
    > >Jean-Michel.
    >
    > Regards,
    >
    > Bruce Bates

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  • ArchiverArchiver Posts: 46,084
    edited 2000-07-09 04:12
    At 05:15 PM 7/8/00, you wrote:
    >90 volts? EVs now run a lot higher, in the 180 and 220 vdc range.

    Indeed they can and do. 90 is the low range of larger, high torque,
    industrial DC motors which are available to me. The higher the voltage, the
    more available they are - or that has been my own experience. A simple
    benchmark I use for thoughts such as this, is the TRUE (not just listed)
    availability of a given motor type from TWO resources:

    1. Grainger [noparse][[/noparse] www.grainger.com ] a mail order resource

    2. An EV motor provider (Mohawk Distributors ??) in upper
    New York State

    My own needs are NOT for "legal" (able to be registered) roadworthy
    vehicles, but more in the line of ATVs and like off-road use; thus, the
    West Coast sources are known by me, but not generally checked due to
    transportation costs. What the Big Three auto manufacturers are using, is
    NONE of my own personal concern <shrug>. I generally seek surplus or used
    motors for my own prototyping needs, and gauge performance accordingly.
    YMMV, of course.

    Regards,

    Bruce Bates
  • ArchiverArchiver Posts: 46,084
    edited 2000-07-10 19:06
    The high vs low settings are normally used for indoor/outdoor or
    mall/home or similar scenarios. If you will look in the main control
    box, there is usually a set of pots. These control things such as
    overall system speed, A/B overall speed, left and right turn speeds.
    Sometimes these may be set too low and the unit will appear
    nonfunctional...probably worked fine w/new batteries. There may also
    be an A/B switch on the main control unit. If so then there may be
    additional pots. If this is the case then you can consider this as a
    4 spd manual transmission....ie AHigh very fast ALow Fast BHigh
    Medium BLow Slow.

    Good Luck!
    Vince


    >At 08:58 PM 7/7/00 -0400, Ray wrote:
    >
    > >** Is it possible that they switched from one to two batteries in series for
    > >hi/lo? My elec car does this. There are two battery banks, each 24 volts.
    > >The low range uses a parallel connection at 24 volts, and a series
    > >connection for 48 volts in high range.
    >
    >I don't think this is the case. I think the switch somehow changes the PWM
    >logic. Perhaps there are two duty cycle ranges? Tough to test this as it
    >won't power up in the "LO" speed position. It's still perfectly useable
    >because the "HI" position can be adjusted from zero to 100% on the control
    >panel. This must change the upper limit (width) on the duty cycle.
    >
    >Duncan
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