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Green laser modules: HELP! — Parallax Forums

Green laser modules: HELP!

Phil Pilgrim (PhiPi)Phil Pilgrim (PhiPi) Posts: 23,514
edited 2015-03-10 12:37 in General Discussion
Green laser modules are driving me nuts right now. I need them to project spots on the bottom of the seabed to a depth of up to ten feet for photometry purposes. I've tried two so far, with limited success:

and a 5mW unit from InstaPark. The Sparkfun module went out of stock almost immediately after I bought it. I chose it because it had an operational rating down to 32F. To test that theory, I put it in the fridge to cool then powered it up. Nothing -- until I warmed it to nearly room temp. What a crock! From a mechanical standpoint, though, I liked it because the front end is threaded (10mm x 0.5mm -- just happened to have a tap on hand), which makes it easy to mount rigidly.

The InstaPark module had somewhat better low-temp performance, even though it's only rated from 68-86F. But it's not threaded. I thought a press-fit would be the way to go. But when I measured the brass barrels of the two modules I bought, they differed by more than 0.005".

Moreover, both modules lack an IR filter. This is an important omission, since they use a frequency-doubling crystal to convert 1064nm IR to 523nm green. But a lot of IR gets through, which is an eye-safety issue that I cannot ignore, given the classroom environment these will be used in. (I was able to scavenge some IR filters from some CCTV lenses I have on hand, but this is not a good long-term solution.

Neither module provides good axial alignment. This is important because the two beams projected to the bottom have to remain parallel. Nonetheless, I know how to fab an angular-adjustment mount, so that's not a huge deal.

Anyway, without boring my fellow forumistas with further sordid details, I need a good, economical (i.e. not direct green laser diode) source of modules with a built-in IR filter and a threaded (preferably 10mm x 0.5mm) barrel. Anybody got recommendations? Domestic sources are best, but offshore is okay if delivery time is not excessive.

Thanks!
-Phil

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