Mechanical Scanning Television
Invent-O-Doc
Posts: 768
I can really use some advice here:
I was pretty excited after looking up "Nipkow disc" online and finding www.nbtv.org which is a design (a bit updated from Baird's 1932 model) for a nipkow disk television - which is 32 lines. (they have 60 line systems mono and color). Anyhow the basic operation is to encode video into a WAV sound file or put it on CD. The line level signal goes up to 1 volt. 0.3-1.0 volts is black to white and 0.0 volts is used for a sync for the scan motor between frames. The disk (which has spiral holes) is supposed to rotate at 750rpm and ideally sync with the picture. There is a modulated light source (LEDs or Neon lamp) behind the wheel. Video plays 32 lines at 12.5 frames per second. There are utilities that can convert video to 'narrow bandwidth' format and there is also a color version.
So, here is where I need help. The reference circuity uses a PLL for sync and a bunch of op amps to run everything and drive the LEDS/LAMP. That is a fair analog solution. I was thinking that a prop BOE could be a simpler replacement for the analog stuff. I could PWM the LEDS and I could use the A/D converter on BOE to grab sound voltage (or extract it from WAV files directly). This should be pretty straight forward.
So, here is my problem, how do I get a motor to spin the disk at 750rpm? How do I get it to sync with an encoder? There is a lot of stuff on motor controllers (stepper), but I want to use PWM or something simple to control a DC motor. I was thinking of using PWM to an FET (IRL 510 or something)? Is this reasonable?
Any advice would be appreciated.
I was pretty excited after looking up "Nipkow disc" online and finding www.nbtv.org which is a design (a bit updated from Baird's 1932 model) for a nipkow disk television - which is 32 lines. (they have 60 line systems mono and color). Anyhow the basic operation is to encode video into a WAV sound file or put it on CD. The line level signal goes up to 1 volt. 0.3-1.0 volts is black to white and 0.0 volts is used for a sync for the scan motor between frames. The disk (which has spiral holes) is supposed to rotate at 750rpm and ideally sync with the picture. There is a modulated light source (LEDs or Neon lamp) behind the wheel. Video plays 32 lines at 12.5 frames per second. There are utilities that can convert video to 'narrow bandwidth' format and there is also a color version.
So, here is where I need help. The reference circuity uses a PLL for sync and a bunch of op amps to run everything and drive the LEDS/LAMP. That is a fair analog solution. I was thinking that a prop BOE could be a simpler replacement for the analog stuff. I could PWM the LEDS and I could use the A/D converter on BOE to grab sound voltage (or extract it from WAV files directly). This should be pretty straight forward.
So, here is my problem, how do I get a motor to spin the disk at 750rpm? How do I get it to sync with an encoder? There is a lot of stuff on motor controllers (stepper), but I want to use PWM or something simple to control a DC motor. I was thinking of using PWM to an FET (IRL 510 or something)? Is this reasonable?
Any advice would be appreciated.
Comments
A modern (this millenium!) DC motor and speed control would be smaller and more efficient, given there's no load on the disk. I'm betting a small DC gearmotor with an encoder with speed feedback and a PID loop would hold the RPM and generate the sync signal you need.
Old TVs are very cool. I've wanted mechnical TVs, but so far all I own is two 1960 tube-based Predicta TVs. Those are awesome.
Too bad they're all 230 VAC!
I'm wondering how to get 750 rpm at maybe 12 volts DC or less.
Use an opto arrangement to sample the speed.
"In the day" there was no blanking interval, front porch/back porch, or other synchronisation in the receiver.
They had motors that ran "at or near" and they resigned themselves to getting up and readjusting or just staying at the controls - to adjust the motor speed and rotate the motor on its mount to, in effect, adjust the vertical hold.
They used to sit there with a normally-open pushbutton and peck at it till it came right.
It was a real hobby.
A 1x encoder will be fine, that's 12.5 samples per second at the target speed.
Do you have a pic of the motor and wheel you're using?
This reminds me of the old fish finder displays although I'm not sure it's the same.
That's the other part, the placement of those holes, concentricity, all add up appreciable error in short order.
It was only a character (a letter).
My final disk had two sets of holes. It was an even smaller picture for that, but it enabled me to use a slower motor speed, having the "raster" in both halves.
Could something like the stepper used in a floppy (5.25") or CD/DVD-drive be used?
Also, Phil P used a nipkow disc to make a low speed infrared imager a few years back - it was really cool.
Sweet info, but I learned everything I need to know about porches from Disney: http://fancysomedisneymagic.tumblr.com/post/24166089822/women-like-a-man-with-a-big-back-porch