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Homemade StingRay

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  • WhitWhit Posts: 4,191
    edited 2011-05-30 15:21
    Wow! Looks great Ron!
  • Ron CzapalaRon Czapala Posts: 2,418
    edited 2011-05-31 13:45
    erco wrote: »
    XLNT repeatability, great job!

    Darn erco you jinxed me! (just kidding)

    This is rather frustrating - the thing spins right faster than it spins left and the calculated distance for a 180 degree spin is not double that for a 90 degree and a
    45 degree spin distance is not half the 90 degree...

    There is no consistency or proportional response happening here! Servos are so much easier to deal with.
  • ercoerco Posts: 20,256
    edited 2011-05-31 14:24
    @Ron: When in doubt: slow down, use dynamic braking, and add plywood!

    Doing one-motor turns (leave one motor stopped and pivot around that) slows everything down and makes things easier than 2-motor turns (pivot in place).

    But you knew that!

    Let's see up & back 4 times, and see how close you get to the original position. Say the word and I'll bust out my Retrobot so we can have a Stamp/Prop shootout!
  • Ron CzapalaRon Czapala Posts: 2,418
    edited 2011-06-03 18:09
    erco wrote: »
    @Ron: When in doubt: slow down, use dynamic braking, and add plywood!

    Doing one-motor turns (leave one motor stopped and pivot around that) slows everything down and makes things easier than 2-motor turns (pivot in place).

    But you knew that!

    Let's see up & back 4 times, and see how close you get to the original position. Say the word and I'll bust out my Retrobot so we can have a Stamp/Prop shootout!

    erco,
    My spin turns are much better but I also programmed a different sort of turn - instead of pivoting on one stopped wheel, I pivot on one stopped wheel and then pivot on the opposite wheel in reverse to complete the turn - kind of "swagger" turn.

    It is pretty accurate. In this video I turn 45 degrees left then right, 90 degrees left then right, 135 degrees left then right and 180 degrees left then right.

    Then it makes a little forward trip and back using the "swagger" turns...
  • ercoerco Posts: 20,256
    edited 2011-06-03 18:43
    XLNT repeatability, Ron! Be proud, you've earned the right to swagger some yourself. Maybe even STRUT!

    Seriously, very good results!
  • agfaagfa Posts: 295
    edited 2011-06-03 18:52
    Very nice Ron! Great looking bot, and accurate moves.

    I have a question for anyone who would like to chime in. There seems to be a lot of focus on accurate stopping, for the sake of dead rekoning. Is it to reduce accumalative errors when navigating using a method such as: 1st move forward a set distance then stop, 2nd move turn 180 degrees then stop, 3rd move forward a set distance hopefully returning and stopping at your beginning location?
  • WhitWhit Posts: 4,191
    edited 2011-06-03 18:53
    I like the swagger! Great results and a great looking bot!
  • Ron CzapalaRon Czapala Posts: 2,418
    edited 2011-06-03 20:54
    Whit wrote: »
    I like the swagger! Great results and a great looking bot!
    Thanks Whit!

    It is still a little frustrating because I had to use a table of values for specific degrees because the encoder counts are not proportional:

    e.g. 45 degrees=750, 90 degrees=1720, 180 degrees=3640

    I'm confident that the Quadrature Encoder object is accurately counting the pulses (3200 per wheel revolution) but I can't really explain why the relationship isn't linear...
  • agfaagfa Posts: 295
    edited 2011-06-04 05:53
    Ron,

    It does appear to be linear. You may be fighting coast. If your shutting off the motors then coasting to the desired position that would explain the values that you are getting. If you take the 1720 (90 degrees) and 750 (45 degrees) the difference is 970. Using 970 as a 45 degree reference then you have a relatively consistent error of 220 to 240 tics.

    That could be confirmed by resampling your encoder count values after the bot comes to a complete stop.
  • Ron CzapalaRon Czapala Posts: 2,418
    edited 2011-06-04 06:19
    agfa wrote: »
    Ron,

    It does appear to be linear. You may be fighting coast.


    agfa,
    Coast is not the issue. The Pololu driver board lets you drive the H-Bridge in two modes drive/coast or drive/brake. I am using the drive/brake method.

    Also, you may notice the four digit/seven segment display on the robot's bread board.
    It displays the encoder counts at the end of the move. It is rarely off by more than a few counts which is insignficant when a one millimeter move generates roughly 8 ticks.

    This spreadsheet shows the pulse counts for various angles. The "per degree" column shows how non-linear the results are.

    pulses.jpg


    I use this board marked with lines at various angles for testing turns

    board.jpg
    411 x 188 - 28K
    800 x 600 - 72K
  • agfaagfa Posts: 295
    edited 2011-06-04 06:38
    That's great Ron. It was just a suggestion because I had fought it. I did a quick graph and it appeared to be linear.
  • Ron CzapalaRon Czapala Posts: 2,418
    edited 2011-06-04 06:53
    agfa wrote: »
    That's great Ron. It was just a suggestion because I had fought it. I did a quick graph and it appeared to be linear.

    agfa,
    I did have a coast problem early on before I discovered that I was using the wrong method on the Pololu board. I guess there are various mechanical factors coming into play here.
    For example, on turns, is the wheel pivoting on the exact center of the wheel or the edge - or is it variable. Then you have play in the gears, wheel slippage, inertia, etc...

    As erco stated, accuracy is improved when driving one wheel at a time in turning situations.
  • Ron CzapalaRon Czapala Posts: 2,418
    edited 2011-06-05 15:57
    Am I expecting too much? This latest video shows it making a couple of 50"x15" rectangles, but it obviously gets off a little on a relatively smooth concrete floor.
    Haven't tried it on a rough driveway but it is pathetic on thick carpet.

    It's not like I expect it to compare to a da Vinci surgical robot but...

    I am ramping the speed up and down on straight runs and it is pretty precise.
    I am using 50% PWM duty on the straight runs.

    Turns are still bothersome - too slow can be worse than too fast. Maybe I should have bought a higher gear ratio (these are 50:1 250rpm).
  • agfaagfa Posts: 295
    edited 2011-06-05 17:38
    Ron,

    I think you did a pretty good job, myself. You may be able to fine tune it, and get closer, navigating a specific route. When you change the route things may change. The bots I played with had a lot of back lash, so I thought any maneuver that including stopping and/or reversing, maybe even braking, increased the errors. My goal became to use forward slow turning maneuvers without any stops or reversing and to use other navigation techniques such as using a compass, position triangulation, or wall following.

    Keep posting your progress, I think your doing a great job.
  • Ron CzapalaRon Czapala Posts: 2,418
    edited 2011-06-05 17:47
    agfa wrote: »
    The bots I played with had a lot of back lash, so I thought any maneuver that including stopping and/or reversing, maybe even braking, increased the errors. My goal became to use forward slow turning maneuvers without any stops or reversing and to use other navigation techniques such as using a compass, position triangulation, or wall following.

    There certainly are a lot of factors at work. There is some wheel wobble, play in the gears, inertia, surface irregularities...

    A lot more to it than I anticipated. I want to get a certain level of consistency and then move on to adding sensors, etc
  • ercoerco Posts: 20,256
    edited 2011-06-05 20:14
    Ron: Looks great to me! Even if it's off slightly in the end, does it end up in the same spot each time? I still say repeatability is more important & useful than hyper-accuracy for path following. I got very satisfactory results with my Retrorobot and software that recorded the path as I drove it with an IR remote, MUCH easier than hard-coding the path. http://www.youtube.com/watch?v=PX0IhUqnwrk

    And I agree, lower speeds through more gear reduction are key to achieving repeatable results.
  • Martin_HMartin_H Posts: 4,051
    edited 2011-06-06 06:45
    Ron, I thought that double rectangle path looked pretty good. Keep at it!

    Frankly I've found repeatability and calibration with the physical world to be the thorniest part of robotics. In the end there are always plenty of measured fudge factors I need to add because theory only goes so far.
  • Ron CzapalaRon Czapala Posts: 2,418
    edited 2011-06-06 06:59
    Martin_H wrote: »
    Ron, I thought that double rectangle path looked pretty good. Keep at it!

    Frankly I've found repeatability and calibration with the physical world to be the thorniest part of robotics. In the end there are always plenty of measured fudge factors I need to add because theory only goes so far.

    Thanks! Ultimately it will be directed by sensors (Ping, IR distance sensors, etc) not programmed patterns but I figured I need get the basics figured out before delving into responding to sensors.
  • ercoerco Posts: 20,256
    edited 2011-06-06 16:06
    Actually, don't knock plain old dead reckoning. There was (still is) a sensorless robot named CYE that got around just fine by dead reckoning, occasionally reorienting itself against a wall or corner to zero out accumulated errors. Excellent repeatability for the year 1999.

    http://www.personalrobots.com/home.html
  • WhitWhit Posts: 4,191
    edited 2011-06-06 16:51
    @Ron,

    I am with erco and agfa! Pretty darn good. I think that removing all error is pretty difficult - unless you had a very heavy, very slow moving robot - so that there was no slipping or chatter at all. Keep striving for something better, but what you've achieved is impressive.
  • Ron CzapalaRon Czapala Posts: 2,418
    edited 2011-06-12 11:33
    I've made some progress - I attached a Ping and two Sharp IR Distance sensors with double sided tape. An MCP3202 A/D converter is used to read the Sharp sensors analog output.

    The program starts a separate cog to monitor the sensors and sets three bits in a byte variable to indicate which sensors have detected an object ahead.
    I had to place boxes, etc around because it keep closelining itself on my grass trimmer shaft and other hard to detect objects...

    The program then makes a determination whether to make a 30, 45, 90 or 180 degree turn and of course, which direction. The Sharp sensors have trouble when reflecting off angled surfaces so I may replace them with Pings.


    Here are some excerpts from the program:
      repeat
        sensors := CheckSensors
        case sensors
          0: Forward(12, 60)        'no sensors triggered
     
          1:
            stop
            Spin_Right(deg30, 30)  'left sensor
            waitms(pausetm)
          4:
            stop
            Spin_left(deg30, 30)   'right sensor
            waitms(pausetm)
          2:
            stop
            Spin_Right(deg90, 30)  'Ping Center
            waitms(pausetm)
          3:
            stop
            Spin_right(deg45, 30)  'left and center
            waitms(pausetm)
          6:
            stop
            Spin_left(deg45, 30)   'right and center
            waitms(pausetm)
          5:
            stop
            Spin_Right(deg180, 30) 'left and right but not center ??
            waitms(pausetm)  
     
          7:
            stop
            Spin_Right(deg180, 30) 'left, right and center
            waitms(pausetm)
     
        waitcnt(clkfreq / 500 + cnt)
     
    PUB SensorCog | i, ticks, ch, t
    '' runs in a separate cog
      adc.init(CS, CLK, DIO)                                        ' start adc driver
      waitcnt(MS1 + cnt)                                            ' let objects load        
      t := cnt
      repeat                                                        
        repeat ch from 0 to 1
          SensDist[ch] := adc.read(ch, adc#SE)                       ' get channel value
        SensDist[2]   := ping.Inches(PING_Pin)  
        waitcnt(t += constant(MS1 * 100))                           ' update every 100ms
     
    PUB CheckSensors | Sensors
    ' returns value with bits 2..0 indicating which sensors have detected objects 
      Sensors := 0
      if SensDist[0] > 1600   'left IR sets right bit
        Sensors |= %001       'set bit 0
      else
        Sensors &= %110       'clear bit 0 
      if SensDist[1] > 1600   'right IR sets left bit
        Sensors |= %100       'set bit 2
      else
        Sensors &= %011       'clear bit 2 
      if SensDist[2] < 16     'Ping sets center bit 
        Sensors |= %010       'set bit 1
      else    
        Sensors &= %101       'clear bit 1 
      Seg7.tx(ClearScr)
      Seg7.bin(Sensors, 3)
      Return Sensors
     
    
  • ercoerco Posts: 20,256
    edited 2011-06-12 14:33
    Good effort, Ron. But don't stop there! I must admit, I don't "get" random roaming with pings or IR; I'm not convinced that it shows much technical mastery all by itself. Everybody's doin' it, but what's to gain? Short of hitting something, there's no accuracy requirement, no goal, no right or wrong. Your dead reckoning stuff was IMHO much more of an achievement.

    Now having said that, combining this roaming detection with dead reckoning, THAT'S HUGE. Think of mapping a room and moving mainly from dead reckoning, but needing to detect and maneuver around some random objects, then get right back on track.

    Easy to say, hard to do. Hey, I'd make a great Futurist! Soon these robots will be cooking scrambled eggs and bringing us breakfast in bed! :)
  • Ron CzapalaRon Czapala Posts: 2,418
    edited 2011-06-12 15:01
    erco wrote: »
    I must admit, I don't "get" random roaming with pings or IR; I'm not convinced that it shows much technical mastery all by itself. Everybody's doin' it, but what's to gain? Short of hitting something, there's no accuracy requirement, no goal, no right or wrong. Your dead reckoning stuff was IMHO much more of an achievement.

    erco - I have similar opinions of line-following robots - how useful can that really be? OTOH, object recognition would be a neat (but expensive) avenue to explore...

    Since this is my first robot (since my BOE-BOT from early 2000) I am just trying to learn and experiment with no specific goal in mind. I have considered adding an XBEE, NetCam, robotic arm, etc but really don't know what direction I'll take.

    I can't really afford to throw a lot of money at it unless I want to come out of retirement - and then I wouldn't have as much time to tinker.
  • ercoerco Posts: 20,256
    edited 2011-06-12 16:02
    Agreed on line following. I hope I didn't sound too critical, you're doing great work and I'm enjoying your thread. All these technologies are useful in various ways. Useful navigation is an incredibly complex task, made up of many little parts (dead reckoning, object detection & avoidance, path planning, etc), and it is definitely important to understand each one's place in the big scheme. A fairly overwhelming task. But just like Bill Gates & Windows, we gotta start somewhere! Keep up the good work!
  • ajwardajward Posts: 1,130
    edited 2011-06-25 22:47
    Ron,

    I'm following your homemade Stingray with renewed interest... great work! My newest project, Orville, is using the prop board, motors and wheels from the Stingray albeit in a somewhat different configuration. I suspect I'll be dealing with some of the same problems as you. :smile:

    #erco - I agree with your thoughts on navigation. I will admit it's still fun to watch Bob wander around the house and try to get out of various predicaments, but there is much more potential to be tapped. Obstacle avoidance is fine, but not if that's the only goal. There's a difference between going anywhere and not running into things and going =somewhere= and not running into things.
  • zappmanzappman Posts: 418
    edited 2012-09-27 20:28
    Hi Ron,

    Great robot, hand crafted BOTs are neat.

    I have a pair of similar Pololu motors but mine are 100 RPM with encoders.

    Could you please post your code?

    I would like to know how you wired encoders, and how you are reading them with the Propeller.

    Thanks,

    zappman
  • Ron CzapalaRon Czapala Posts: 2,418
    edited 2012-09-28 06:50
    zappman wrote: »
    Hi Ron,

    Great robot, hand crafted BOTs are neat.

    I have a pair of similar Pololu motors but mine are 100 RPM with encoders.

    Could you please post your code?

    I would like to know how you wired encoders, and how you are reading them with the Propeller.

    Thanks,

    zappman

    The encoder wires are connected directly to Propeller pins 4 thru 7. I use the Quadrature_Encoder object to read them using the ReadDelta method.

    I haven't looked at the code in a while but I am attaching the latest version which uses a Ping and two Sharp sensors to roam without bumping into objects.

    IMG_0530.jpg
    IMG_0527.jpg
    1024 x 768 - 95K
    1024 x 768 - 107K
  • zappmanzappman Posts: 418
    edited 2012-09-28 07:48
    Hi Ron,

    Thanks very much for posting your code.

    Regards,

    zappman
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