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A little battery advice?? — Parallax Forums

A little battery advice??

RavenkallenRavenkallen Posts: 1,057
edited 2011-03-02 19:23 in General Discussion
Well, hello everybody... As some of you know, i have been working on a robot for a while now. It has come along really well so far and the initial tests have been positive. The only problem i face is what to do for a power source. I have been using 6 volt lantern batteries and at 7-8 dollars each, it gets a little pricey...SO i took the liberty of buying this 12volt, 7Ah sealed lead acid battery from radioshack...
http://www.radioshack.com/product/index.jsp?productId=3932590

For someone who has very little in the way of discretionary money, it was a large investment.. I brought it home and then the questions fell over me... Would this battery be able to provide enough current to the system? How the heck should i charge it? IS it really dangerous?
I saw this charger online and i thought it might work?
http://www.batterymart.com/p-12v-500ma-sealed-lead-acid-battery-charger-2.html

This is my first foray into batteries like these and i DON'T want to damage the battery or blow myself up. Does anybody have any experience with batteries like these? Or should i return the battery and try something else?
Thanks in advance:)

Comments

  • max72max72 Posts: 1,155
    edited 2011-02-28 04:53
    Hi,
    the Lead acid batteries are extremely heavy but they are a very good option. They are not as nervous as other types. My 7Ah are usually cheaper....
    The charger looks ok, but it will take 16-20 hours to fully charge your battery. On the other hand with 7Ah it will last for a long time.
    Only caution is the voltage drop across the regulator. If your former battery nominal voltage was 6V you'll have a lot of heat to dissipate. For instance a 5V linear regulator requires big heatsinks. A switching regulator will be better, and being more efficient will ensure a longer battery life between the charges, with little power dissipated.
    Massimo
  • LeonLeon Posts: 7,620
    edited 2011-02-28 05:23
    I've got a 12V 7.5 AH battery I use with one of my amateur radio transceivers for portable operation. I charge it with my bench supply, which can deliver a maximum of 1.25A, set to 14.4V.

    That charger looks OK. It fast charges at up to 15V, which seems a little high, though. Current is limited to 500 mA, so it will take a long time.
  • icepuckicepuck Posts: 466
    edited 2011-02-28 06:28
    This one may be better
    http://www.batterymart.com/p-12v-1a-sealed-lead-acid-battery-charger.html

    SLA's are a proven technology and work well with nothing to worry about when treated within specs.
    With that said I've used a 2amp automatic charger on my sla's when I needed faster charge.
    The only problem I've noticed with my cheep 12vsla's is they don't recover very well when taken down to 6v, even when using the 2a charger.
    -dan
  • ercoerco Posts: 20,261
    edited 2011-02-28 08:36
    Good battery, bad price. Those are the most common battery around, used in alarm systems & UPS. You can probably find that battery locally (heavy, never mail order!) elsewhere for $20-ish if you shop around. That's some serious Shack markup!

    That 1A charger looks good. It's a very safe system and time-proven. Keep your batteries topped up at every opportunity, NEVER take them below 10-11 volts or you'll shorten their life. Don't expect more than half of their rated AH capacity.

    They are heavy, so your bot chassis better be strong & rigid. No servo drives here, you need metal-case gearmotors with bushings or bearings.
  • ctwardellctwardell Posts: 1,716
    edited 2011-02-28 09:02
    You might want to check out something more like this:

    http://www.radioshack.com/product/index.jsp?productId=2062121

    Much lighter, and closer to your initial 6V as far as voltage goes.

    C.W.
  • ercoerco Posts: 20,261
    edited 2011-02-28 09:18
    If you need 6V, then definitely use a 6V battery! Here's an option for you, another popular & cheap alarm battery to locate locally:

    http://www.batterymart.com/p-6v-4_5ah-sealed-lead-acid-battery.html

    And you can find a matching 6V charger as well.
  • train nuttrain nut Posts: 70
    edited 2011-02-28 09:22
    A good source of sealed lead acid batteries is www.allelectronics.com shiipping is $7.00 for most orders.

    Also when charging sla batteries the charge current should be limited to 10% of the amp hour rating of battery. Charge rates higher can cause battery case damage due to heat and internal pressure.

    Hope this is helpful.

    Ben
  • Duane DegnDuane Degn Posts: 10,588
    edited 2011-02-28 09:57
    I'm not sure SLA is the way to go with a rechargeable battery. I think your robot is too small for that battery.

    I think LiMH batteries would be a better choice. Probably AA would be a good size.

    I've read Duracell make better rechargeable LiMH batteries than Energizer. The Energizer batteries self discharge too fast.
  • RavenkallenRavenkallen Posts: 1,057
    edited 2011-02-28 21:33
    Perhaps i did rush into the whole thing without knowing what the heck i was doing... I probably should have gone with the Ni-Cd's, but i thought somehow that the SLA type would be better... I guess i can always return it(I haven't even used it yet):). Thanks for the help guys...
  • bsnutbsnut Posts: 521
    edited 2011-03-01 01:01
    Remember you can still use the battery that bought from Radio Shack. if 6 volts is all you need, then use a voltage regulator to bring the volts down or can go to Home Depot and get a 6V 4Ah battery that are used in emergency lights. Which will provide you with 2 hours easy, maybe more depending on current.

    The other good thing is that you will get 5 - 6 hours easy at 1 amp out of the 12V battery. You can use the 12V battery to power other things on your robot. Just remember that the higher volts, lower the amps.

    Look at the bright side, it wasn't a bad buy.
  • ctwardellctwardell Posts: 1,716
    edited 2011-03-01 06:51
    I probably should have gone with the Ni-Cd's...

    I just noticed that the battery that I suggested was a NiCd, while those would be OK, a NiMH battery would probably last a lot longer.

    http://www.radioshack.com/product/index.jsp?productId=11051772

    You can probably find a better price somewhere other than "the shack".

    NiMH batteries tend to hold up better through charge/discharge cycles as they are not as prone to the "memory effect" as are NiCd.

    C.W.
  • RavenkallenRavenkallen Posts: 1,057
    edited 2011-03-01 07:07
    @Bsnut... Well, Erco also brought up a point... The SLA battery does really weigh a lot and it probably would do damage to my robot over time...

    For now, i can still use the lantern batteries. I have a couple left...
  • Peter KG6LSEPeter KG6LSE Posts: 1,383
    edited 2011-03-01 07:53
    If you need a good batt for Robotics and can solder . get a pack of Lenmar NiMh AAs and have at it . 10 = 12v and are rated at 2.5AH . add a Over amp cutout and a thermal fuse ( like a coffee pot has but LOWER temp ) and Volla bat pack .

    as far as charging . for a Uncontrolled charger A C30 is not bad .I would not go any higher .

    but with as Real Charger C5+ is OK . look at a Good Universial RC car charger . most are NiMh and NiCd and Lixx compatabe and some Wil do the full 12 V charge . there not cheap $80 or so but are Very VERY usefull for any tinkerer .

    with NiMh the charge profile is a tad more "picky " then NiCd or PBa . but Not as bad as Li stuff

    delta T id needed .. I think the MAHA charger might work ..

    PS . I make Most of My own packs .Cause you can't allwas get what you want from COTS
    I should do a Vid on how to make packs some time
    Peter
  • RobotWorkshopRobotWorkshop Posts: 2,307
    edited 2011-03-01 08:18
    What is voltage you are running your motors and other electronics on the robot? Are you connecting toe 6v lantern batteries in series for 12V?

    The SLA batteries are a good choice for many robots and I use that 12v 7ah battery for many of my robots. The latest robot uses a single 12v 7ah battery:

    http://forums.parallax.com/showthread.php?118861-Homebuilt-Robotic-Platform-AKA-Retrobot/page6

    Scroll down a bit and you'll see the robot. It uses a pair of the $10 surplus gear motors and has no problem with the weight. Actually having a heavy battery really low in the base makes the robot stable and less likely to topple over.

    Robert

    They are very forgiving and easy to work with. That is a standard size battery and if you're going to use and SLA battery then that is the one to get.
  • Duane DegnDuane Degn Posts: 10,588
    edited 2011-03-01 08:58
    Ravenkallen,

    If the battery is for the robot you recently posted a video of then I think the SLA isn't a good choice.

    I'd strongly suggest Nickel Metal Hydride (NiMH) batteries over Nickel Cadmium (NiCd). From what I've read (I've read a lot about batteries) NiMH hold a better charge and aren't as toxic. The only reason to use NiCds is if you get them for free.

    Lithium Polymer (LiPo) and Lithium Ion hold more energy per ounce than NiMH batteries. I pretty much only use LiPo batteries for my robots. I have a lot of NiMH batteries for devices that take AA or AAA sized batteries. People will say LiPos are dangerous, which they can be, but if you use them correctly you shouldn't have a problem. I have dozens. I ruined a few but none have ever blown up or burst into flames.

    I learned here on the forums about HobbyKing.com. They have pretty good prices on LiPo batteries. You do need a special charger (and balancer) to charge LiPos so that's an additional cost.

    Duane
  • Matt GillilandMatt Gilliland Posts: 1,406
    edited 2011-03-01 09:13
    You know what I like about this community? You're always so timely and smart...

    Ken informed me yesterday that my next project shall be an SLA charger (that ostensibly is primarily for robotic/mobile type applications).

    I'm currently in the final testing stages of our 7.4v 2200 mAhr Li-ion Power-Pack Charger, so I'll be starting later next week on the SLA thing -

    So, that being said, any and all ideas are welcome here. Talk! - we're listening (well, reading really)...

    -Matt
  • Duane DegnDuane Degn Posts: 10,588
    edited 2011-03-01 09:39
    Just to be clear, this battery is for the robot show in the video in this thread?

    If so, then a SLA seems a bit too big for it.

    I don't have anything against SLA batteries. But they don't have the best power to weight ratio which is often important in a mobile robot. I think they might have a good power to cost ratio though.

    @Matt, I'd like a good way to charge SLA batteries. I have a bunch from uninterrupted power supplies that appear dead. I'm still looking for a good source locally (I haven't looked very hard). I've wondered if the SLA batteries would last longer if I did something to condition them periodically.

    I remember seeing your Li-ion charger. Do you know how the prices of Li-ion compare with LiPo? I'd think your charger would work with LiPo batteries too? It would be nice to be able to leave Lithium batteries in circuit while charging.

    Duane
  • ercoerco Posts: 20,261
    edited 2011-03-01 09:40
    SLAs are heavy, safe, cheap, perfect for big slow robots that need power & traction. But smaller bots can definitely benefit from more modern technology. Every now & then, there are very good deals & closeouts on lithium battery packs & chargers. Per http://forums.parallax.com/showthread.php?125390-Flat-Lithium-Battery-Pack-DoD&highlight=battery+charger, I think that designing the robot around the battery, or even using the battery as the chassis makes a lot of sense. As sensors & electronics get smaller, the bulk of the robot is just battery & motors.
  • Spiral_72Spiral_72 Posts: 791
    edited 2011-03-01 09:57
    If you go to a hobby shop that sells RC airplanes, they have a gell-cell 7AH 12V battery and wall-wart charger. Both can be had for $25-$30. They will deliver serious juice and last years..... they're meant for starting airplanes over and over and over. The output of the charger is 150mA I think (usually) so you do a 18-24hr initial charge, then plug it in overnight every once in awhile. I have never run mine dead and you shouldn't have near the load mine does..

    They seem pretty forgiving when charged. I've used drill chargers, bench supplies and a $100 Triton. The battery doesn't care....13.5V +/- and 150mA - 1A. Just don't cook it and you'll be fine. The battery last so long I wouldn't waste my money on a fancy high current charger. IMO
  • RavenkallenRavenkallen Posts: 1,057
    edited 2011-03-01 19:30
    Mhh, the comments seem pretty varied... I guess i will just return it and look to see if they have any other kinds of rechargeable batteries. I will have to chose something that has a modest capacity to handle the amount of current my robot can pull. The motor driver can supply 4 amps and the huge motors that i am using will easily bump into that limit. I like NiMh's but they seem to be so expensive? And lipo's hold promise, but i don't want to accidentally blow one up and be out a ton of money. I also kinda wanted to get a slightly higher voltage battery, so my robot would not be so slow. I don't have much experience with batteries other than non-rechargeable kinds. Thanks for all the help:)
  • RobotWorkshopRobotWorkshop Posts: 2,307
    edited 2011-03-01 22:04
    The comments are varied because there are lots of different ways to build robots! Depending upon what you want to build one battery type (SLA, NiCad/NiMh, LiPo, etc) may be better for a particular platform. For small robots I use NiCad and NiMh batteries. For larger wheeled robots (where the extra battery weight usually isn't an issue) I almost always use the SLA type batteries. They've always worked well for me and they are easy to work with. Before making any other purchases or returning things take some time to think about the robot platform you're building. Then look at the batteries to power it. Some things to consider:

    - What is the physical size of the robot? (small robots don't usually use SLA types)
    - What is the motion (wheeled, legs, etc)?
    - If wheeled, what style? Differential drive (two drive motors), separate steering/drive, or something else?
    - What is the voltage of your motors and electronics? Sometimes people use two separate batteries (logic and drive power)
    - How are you going to charge the battery?

    There are lots of variables to think about.

    No matter what battery you go with there are a couple suggestions from someone who has built many robots:

    - Use a black or silver Sharpie (depending upon color of battery) and write the date of installation. At some point in the future you'll be glad you did.

    - When you start using larger batteries consider adding a fuse inline with the battery. If something goes wrong you'll have some protection in place!

    - Read up on the different battery types and how to deal with them. Charging and use is a bit different with each style.

    Robert
  • Dr_AculaDr_Acula Posts: 5,484
    edited 2011-03-02 04:04
    7Ah SLA batteries are a very common standard. The charger and battery ought to be useful. I have one sitting on the charger right now - it starts one of my mowers, and it runs my line marking machine for the tennis court. It would run a robot too, albeit with all the comments above about power to weight. (LiPo is the best option for power to weight - LiPo is what they put in model helicopters).

    One point about batteries is whether they like to be charged or discharged. Lead acids like to be charged. Leave them on float charge all the time. These modern chargers are great - when the battery is flat they charge continuously with the led on all the time, then when they are charged they change the duty cycle so the led only briefly flashes.

    If you are worried about the short circuit current (yes, don't put a screwdriver across the terminals!), just install a 10A fuse. Simple and cheap.

    As an aside, there has been some discussion on the picaxe forum about these batteries and cost. They are the standard battery used in house alarm systems, and alarm installers remove them and put in new ones every few years. Usually the ones that are removed are just fine, and so if you can find someone who installs alarms you may be able to pick up these batteries for free.
  • ercoerco Posts: 20,261
    edited 2011-03-02 19:23
    You know what I like about this community? You're always so timely and smart...

    Ken informed me yesterday that my next project shall be an SLA charger (that ostensibly is primarily for robotic/mobile type applications).

    I'm currently in the final testing stages of our 7.4v 2200 mAhr Li-ion Power-Pack Charger, so I'll be starting later next week on the SLA thing -

    So, that being said, any and all ideas are welcome here. Talk! - we're listening (well, reading really)...

    -Matt

    @Matt: I've had excellent results using this SLA charger: http://www.rpelectronics.com/fc-612c-lead-acid-gel-charger-6-12v.html I get 'em locally for ~$13. They charge 6V or 12V batteries at 3 selectable rates: 200, 400 or 800 mA, then they automatically switch a trickle charge.
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