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400 Farad 2.7v capacitors — Parallax Forums

400 Farad 2.7v capacitors

HollyMinkowskiHollyMinkowski Posts: 1,398
edited 2010-06-14 23:08 in General Discussion
I just ordered two 400 Farad capacitors.

Going to see how long they can power a
small project I built that uses a Tiny85V running
at 1mhz...should be a long time.

Supposedly these can deliver 86Amps of current
if they need to..WoW! They can also be charged at
86Amps (who has an 86amp 2.7v supply) They can
hold their full charge for 87600 hours at 25c.
The absolute maximum power they can deliver is
93amps for 1 second.

Not sure exactly how they should be charged up?
Maybe slowly using a resistor hooked to my variable
10amp supply set at 2V, I need 1.8V
for the tiny.

These are part no 407DCN2R7 from Illinois Capacitor.
(NOT CHEAP!)

mejH0lO4.jpeg
www.illinoiscapacitor.com/ic_search/_super_products.aspx?seriesID=198

Comments

  • Phil Pilgrim (PhiPi)Phil Pilgrim (PhiPi) Posts: 23,514
    edited 2010-06-09 08:02
    For a 400F cap, it's a lot smaller (< 2.5"L x < 1.5"D) than I though it would be.

    -Phil
  • HollyMinkowskiHollyMinkowski Posts: 1,398
    edited 2010-06-09 08:46
    Yes, small considering its capacity.
    But still large enough that I will have to
    get a slightly bigger case for the project.
    They are just too fat to fit into the existing
    case.

    And BTW why are plastic cases so danged
    expensive anyway!? Often the case is the most
    expensive part of some project I create :-(
  • LeonLeon Posts: 7,620
    edited 2010-06-09 09:35
    I'd be inclined to rewind a suitable transformer, or find a transformer kit, and add my own secondary winding for 86A, if I was going to play with those. It'll only be a few turns of (rather thick) wire. I did that once when I needed some odd-ball low voltage at quite a high current (nothing like 86A, though).

    A friend of mine used to put everything he built into suitable cardboard boxes.

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  • HollyMinkowskiHollyMinkowski Posts: 1,398
    edited 2010-06-09 09:44
    Cardboard?

    I had a friend who made me some small wooden
    project boxes. They looked really nice once they
    were stained. They had slots cut into the front and rear
    so you could slide in panels. I used photoshop to print
    up a nice front panel design and put a thin piece of
    plastic behind that and a clear piece in front of it. It
    looked very nice, it was a bit to shiny though, I should
    have roughed up the panel somehow, maybe with an
    SOS pad or something.
  • mikedivmikediv Posts: 825
    edited 2010-06-09 16:07
    Holly I used the link you provided but they do not list price?? I did email them for a quote but were you able to just buy them online?? They even asked me for a copy of my BSEE???
    ·
  • BeanBean Posts: 8,129
    edited 2010-06-09 16:33
    Holly,
    How much did they cost ?

    Bean

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  • HollyMinkowskiHollyMinkowski Posts: 1,398
    edited 2010-06-09 16:49
    They were 71.00 each from an ebay seller.
    I thought that was outrageous but then I checked Mouser
    and it's actually a good price.

    BTW Mouser sells a 4000 Farad cap for 246.90 it looks very similar to the 400 Farad ones.
    A bit larger though and has screw terminals. Only 10 left so time is running out smile.gif
    www.mouser.com/ProductDetail/Nichicon/JJD0E408MSEG/?qs=sGAEpiMZZMsCu9HefNWqpvZlKmtZr9KSvm0zABeQkcw%3d
  • HollyMinkowskiHollyMinkowski Posts: 1,398
    edited 2010-06-09 17:01
    @mikediv

    They wanted a copy of your diploma from engineering school?

    Maybe it's because these could be dangerous if accidentally discharged?

    Imagine if you had say 10 of the 4000 Farad ones and accidentally shorted
    the leads....we are talking serious smoke.
  • Phil Pilgrim (PhiPi)Phil Pilgrim (PhiPi) Posts: 23,514
    edited 2010-06-09 17:10
    I have serious doubts that those skinny terminals could come close to handling 86 amps, BTW. They'd vaporize in an instant.

    -Phil
  • pjvpjv Posts: 1,903
    edited 2010-06-09 17:27
    Holly;

    The 86,000 hours you refer to is the life of the capacitor at its maximum ratings; NOT how long will it hold a charge. The hold time is determined by its leakage current (worse with higher temperature) at 1.2 mA. So, by taking the stored energy at .4 Watt-Hours, and converting that to the 1.2 mA leakage for a 1.35 volt drop, is about 250 hours.

    Cheers,

    Peter (pjv)
  • HollyMinkowskiHollyMinkowski Posts: 1,398
    edited 2010-06-09 17:38
    Thanks pjv.

    I totally misinterpreted that specification.

    I'm going to hook them up in series so that
    it will take longer for them to drop below the
    1.8v minimum I need. The tiny85V can take 5.5v
    and continue to work all the way down to 1.8v
    if run at 1mhz. Mostly my program has all the
    peripherals shut down and stays in sleep mode
    as much as possible so the current draw is
    amazingly tiny. When all powered up from sleep
    mode the current used is maybe 50ma, but
    just for a second or so. I tried to use a watch
    xtal to run at a super low speed but it was too
    slow for my code to do its job properly.
  • pjvpjv Posts: 1,903
    edited 2010-06-09 18:00
    Holly;

    When you hook them in series, they will (obviously) charge with equal currents, and the resulting voltage on each as it charges will be a function of it's actual capacitance. This value can have a considerable variation from unit to unit, so it is possible to 'over-voltage' the smaller of the two capacitors. That might be a bad thing. So my recommendation would be to monitor the voltage across each cap a couple of times along it's charge cycle to confirm balanced performance. In real life one would normally put a passive (resistors) or active (current shunt) nework across each cap to curtail this problem. But that in itself consumes current; something you don't want. So just watch the voltages, and if they track, then the caps are of comparable values, and you should be OK.

    Cheers,

    Peter
  • HollyMinkowskiHollyMinkowski Posts: 1,398
    edited 2010-06-09 18:40
    Thanks for that pjv!

    I'd really hate to fry these things.
  • SeariderSearider Posts: 290
    edited 2010-06-09 19:29
    I used to work with large capacitors like this for studio photo flash applications. Ours had screw terminals and was about the size of a soft drink can. I am not sure of the capacitace but they were rated for 1100v. We put them in banks and used a high accuracy capacitance meter to match them so each bank of capacitors had a similar measured capacitance. We would charge the bank over about 5 seconds via a transformer and Diode bridge. They would discharge through the flash tubes in miliseconds.

    They would not hold a charge very long. For these high voltage caps, the discharge rate is not linear but is a function of the voltage.

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  • TubularTubular Posts: 4,730
    edited 2010-06-09 19:59
    I use the maxwell boostcap 350F which is the same size as a "D" cell. These are $25 each in small qtys from tecategroup.com
    www.tecategroup.com/store/index.php?main_page=product_info&cPath=18_20_32&products_id=12

    Short circuit current is quoted at 1500A. I have my doubts too about this but aren't about to measure!

    For 2 in series you need to "balance" the midpoint. If you use something like an Atmega you can use a single pin to sample the midpoint voltage via a series resistor eg 10kohm. Then depending on which cap needs bleeding either drive the output low (to bleed the bottom cap) or high (too bleed the top cap). When its suitable balanced just leave the pin in the high Z floating state.
  • TubularTubular Posts: 4,730
    edited 2010-06-09 20:07
    Regarding charging a 5w or 10w series resistor is fine for experimenting. For the bees knees, this LTC4425 chip from Linear looks great and I have some samples on the way
    www.linear.com/pc/productDetail.jsp?navId=H0,C1,C1003,C1801,P90849
  • mikedivmikediv Posts: 825
    edited 2010-06-09 22:33
    Yikes I told them I Wanted to order 12 of them guess that will not be happening. I was hoping to use them to build a sort of rail gun
  • zoopydogsitzoopydogsit Posts: 174
    edited 2010-06-10 08:41
    Hi Holly,

    Until you build up sufficient charge won't this cap appear to be a short to your power supply? In the end product, when discharged, won't this have an extermely long start up time? (dependent on the current of your power supply to charge the device).

    When I've built stuff in the past with this kind of design I've used a lead acid battery topped up by the power supply via a resistor in series so it doesn't drop the power supply voltage too significantly when charging.

    Meanwhile a really cool CAP! But you probably don't want to short it!

    Dave

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  • K2K2 Posts: 693
    edited 2010-06-12 03:02
    Wouldn't two AA-sized NiMH cells (like 2000 mAh Eneloops) power your Tiny for longer period of time than two supercapacitors?

    800F @ 2.7 V is only 3000 Joules.

    2 AH @ 2.4 V is well over 8000 Joules.

    I think you should power your Tiny with an old-fashioned Gravity Cell (a.k.a. Crow's Foot). You could make your own w/o a great deal of trouble.

    They are elemental (no pun intended) and last a very long time in low-drain apps.

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  • ercoerco Posts: 20,261
    edited 2010-06-12 03:45
    Aren't those "Supercaps"? Originally from Sanyo, 15-20 years ago. Much smaller and very different chemistry & construction than traditional electrolytic caps. My experience in toys is that Supercaps self-discharge much more rapidly and are best for immediate moderate drain apps like powering electric motors. When they blow, they leak a mild saline solution.

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  • HollyMinkowskiHollyMinkowski Posts: 1,398
    edited 2010-06-12 05:49
    I realize that using something like 2 alkaline D cells
    would power a uC for ages if it was clocked at a slow rate
    and did a lot of sleeping.

    I have been very eager to experiment with large value
    capacitors and thought I would splurge and get these.
    Really it's for the learning experience...it was painful to
    pay so much for them especially for a hard core bargain
    hunter like me smile.gif (I told myself I had just saved a bunch
    of cash by getting 100 watch xtals for just 9.98 so I deserved
    a new toy)

    erco, do you really design toys??
    If so that sounds like a super job!
    What sort of toys? Need an assistant? smile.gif
  • mctriviamctrivia Posts: 3,772
    edited 2010-06-12 14:37
    I posted a post a while back about a 2.8V 3000F cap for $90. Can't find the link at the moment. These caps would be super cool to play with but be very careful.

    For a quick and dirty charge balancer you can place a voltage divider circuit in parallel with the caps but this will increase your discharg3e rate.

    If you want to use as a battery backup place a resister between the cap and the power rail. this will limit charge current and stop the cap from being a short on your circuit while it is charging. Placing a shotkey diode in parallel and reverse with this resister will let you still get full current out of the cap if you need it.

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  • Dr_AculaDr_Acula Posts: 5,484
    edited 2010-06-13 07:25
    Those are some amazing specifications. Back when 'supercaps' came out (eg 0.1F ones) I was a little disappointed to find they had a high series resistance - something around 30 ohms, which severely limited charge and discharge rates.

    The specs for your 400F cap is 12 milliohms, ie 0.012 ohms.

    That is not much more than the resistance of the leads. It is a real capacitor. Clearly you do now want to short those leads, and this also explains those high charge and discharge rates of 80-90 amps.

    Hmm - yes, you might need to charge them via a resistor - 80 amps would blow most transformers. Or a constant current source.

    The energy density calculations are intriguing. Getting close to NiMH. What next, Lithium batteries. If they go better than NiMH they could be useful in electric cars etc. (If the cost can come down).

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    Post Edited (Dr_Acula) : 6/13/2010 7:43:02 AM GMT
  • kwinnkwinn Posts: 8,697
    edited 2010-06-13 13:00
    Holly, be sure to take off any jewelery such as rings or watches that might short a charged capacitor when you are working with them. I am not sure there is enough energy stored in one to do serious damage, but why take the chance. I have seen "blister wrist" and "blister finger" caused by shorting a battery with a watch band or ring. One person even lost his finger as a result.
  • mctriviamctrivia Posts: 3,772
    edited 2010-06-14 05:34
    There is definitely enough current to vaporize small wires so keeping metal away is important. Some of the larger caps can put out as much as several thousand amps. I have seen a 1000A 12V supply vaporize a wrench handle. Luckily I was not harmed.

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  • LawsonLawson Posts: 870
    edited 2010-06-14 23:08
    erco said...
    Aren't those "Supercaps"? Originally from Sanyo, 15-20 years ago. Much smaller and very different chemistry & construction than traditional electrolytic caps. My experience in toys is that Supercaps self-discharge much more rapidly and are best for immediate moderate drain apps like powering electric motors. When they blow, they leak a mild saline solution.

    Huh, this is different from what I've seen in data sheets so far. 10,000uF electrolytic with 50-100uA leakage while what little I've found for leakage specifications for super capacitors is showing 5-10uA leakage on 500mF to 1F super caps. (I haven't searched out low leakage electrolytic capacitors yet) I'm designing some small BEAM solar engine circuits I want to work on indoor light. It's important to draw the minimum micro amps of current while waiting for the storage capacitor to charge.

    Lawson

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