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Anyone have a favorite and simple power supply design for 24 - 50 volts dc to 5 — Parallax Forums

Anyone have a favorite and simple power supply design for 24 - 50 volts dc to 5

Don MDon M Posts: 1,653
edited 2010-02-17 02:17 in General Discussion
Looking for a simple (read low parts count) and compact design. Only needs to be capable of approx 1 amp max or less. I have looked at several switching type regulators but the stumbling block seems to be the upper input voltage limit (50v).

Comments

  • LeonLeon Posts: 7,620
    edited 2010-02-16 14:59
    Nat Semi has some switchers that can accept up to 75V input.

    Leon

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  • LilDiLilDi Posts: 229
    edited 2010-02-16 23:40
  • VIRANDVIRAND Posts: 656
    edited 2010-02-17 01:07
    It can be done with two transistors, tapped coil (perhaps wound on a toroid core), two diodes, a capacitor,
    and the voltage regulator of your choice. The simple circuit would convert 50VDC to 12VDC and is a step-down
    multivibrator inverter, (the step up from battery to AC outlet version invented probably around 1960).

    The coil is probably somewhat critical; if it has too little inductance then the transistors will lose their
    magic smoke. The coil may be replaced by a 120 to 24 VAC transformer center-tapped on both sides,
    but a coil able to oscillate at much higher frequency than 60Hz is lighter and more efficient.

    This has not been tested. It should be tested at 50 V in series with a 40 watt light bulb, which limits the
    current and should not light up except dimly when the output is intentionally shorted as a transistor heat test.
    2N3055s may work. Resistors may be necessary as the base to collector cross-connections.
    Use 2N2955s and reverse input polarity if you must have common negative ground,
    or otherwise use a dual winding center-tapped transformer instead of a coil.
                  ______________
                  |         |         |
                  _         |+12   _
                  A        =        A  diodes,  output voltage in capacitor.
                  |         |         |                
    /\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\/\     coil
    |                       |                        |
    |_____              (+50Vin)   _______|
    \        \_________  _________/          /
      \ ||                 X                     ||/ C   X means wires crossing but not touching
        ||-------------/ \-----------------||          because C and B of both transistors 
      / ||                                    B  ||\ E      are cross connected.
    /                                                  \
    |                                                  |
    |-------------------+--------------------
                              |
                           (0 V)  (-- side of 50V)
    
    



    This is an experimental untested design, based very old technology,
    and may not work as-is without some additional parts and careful adjustment.
    I designed it spontaneously and would not expect it to work on the first try.
    I do not recommend buying new parts for testing this design. Other power transistors can be tried.
    Note that it is similar to a simple inverter circuit called "Joule Thief" but is being used in step-down mode.
    The schematic is ascii because I do not have Propeller Font on this computer.

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  • DonEduardoDonEduardo Posts: 54
    edited 2010-02-17 02:17
    I use the lm2576HV all the time. Works great. Bought some on ebay for pretty cheap, but locally they are kind of expensive I think >$5.00 but very low parts count.
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