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Mic repair — Parallax Forums

Mic repair

Erik FriesenErik Friesen Posts: 1,071
edited 2010-02-12 14:12 in General Discussion
It is kind of a long story, but I am looking at seeing trying a repair on a shure mx412 condenser mic. This mic has a history of random crackling. My first question is, can anyone help me identify what this is on the mic head, and who makes it? The factory guy said something about a FET in the head. The letters/numbers on the black object are K660 and E46E.

Now, the rest of the story.

We have been using this brand of mics for about 5 years in our church. Originally we bought one of these mics, and have had no trouble with it. In later years we purchased another mic of the same part number. I noticed right away that the preamp noise level was a lot lower on these new mics, which I though was great. This points to a different preamp design, which I believe is to combat all the new electronic devices, according the the shure representative. The new design is rohs also.

The problem started with low level crackling, which gradually got worse. Eventually we tracked it down to the newer mic by a process of elimination. So fine, I replace it with a brand new mic of the same part number. After a month or so, the problem started at a real low level. As the mic got used and moved around,(it is a goosneck style) the exact same problem showed itself. So, we tried everything in the books. We ran new mic cable strait from the mixer to the mics. We swapped the mic around with the old one. The problem always followed the new mic. No other condenser mics created this problem, so I ruled out the mixer and the cable.
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Comments

  • davejamesdavejames Posts: 4,047
    edited 2010-02-08 02:00
    Erik,

    It's rather unlikely that two mics of the same type would fail in the same way, so I'd suspect something common to both...such as the phantom power coming from the sound board. Is there anyway you can take a look at the voltage with a scope? You'd have to do this while loading the supply.

    Do the "other condenser" mics require phantom power?

    What type of sound board are you running?

    And, can't make out what's on the mic head as the picture resolution is too small to clearly show.


    Regards,

    DJ

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  • Erik FriesenErik Friesen Posts: 1,071
    edited 2010-02-08 02:52
    davejames said...

    It's rather unlikely that two mics of the same type would fail in the same way, so I'd suspect something common to both...such as the phantom power coming from the sound board. Is there anyway you can take a look at the voltage with a scope? You'd have to do this while loading the supply.
    DJ

    I would use your reasoning too, davejames, but I find it real odd that the oldest mx412 does not exhibit this problem, even when plugged in the same wire, and mixer preamp.
    davejames said...

    Do the "other condenser" mics require phantom power?

    All the other mics require phantom power. I am using an audio technica (at873) temporary mic which has been working perfectly.
    davejames said...

    What type of sound board are you running?

    We are using a soundcraft spirit.

    These pics aren't the best, I don't have what I need for better resolution.
  • davejamesdavejames Posts: 4,047
    edited 2010-02-08 16:49
    ...hmmmm...I'll ask a couple of the people involved with the tech minsitry at church and see what if they have any suggestions.

    Nice board!

    Later,

    DJ

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  • Agent420Agent420 Posts: 439
    edited 2010-02-08 17:52
    Crackling on condensor mics can often indicate problems with dust and humidity...· I wouldn't rule out that the issue is with the capsules themselves, and not the electronics...

    http://www.soundonsound.com/sos/mar05/articles/condensers.htm
    SOS Magazine said...
    I explained earlier that the capacitor microphone relies on measuring tiny changes to the stored energy in the capsule. Anything electrically conductive in contact with the diaphragm can drain the stored energy very easily and thus disrupt the mic's performance — generally resulting in lower output, more noise, and frequent 'frying' noises!

    Singing very close to a condenser mic, especially if the mic is cold, can cause condensation to form on the mic's capsule, producing audio fizzes and crackles. Using a pop shield can help against this by distancing the singer from the mic.

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  • Erik FriesenErik Friesen Posts: 1,071
    edited 2010-02-08 18:03
    Both mics are used identically, and folks that use our mics are generally scared enough of them to stay a good 12-24" away.
  • Agent420Agent420 Posts: 439
    edited 2010-02-08 19:49
    ^ that still doesn't mean the capsules aren't bad.· Could be a bad batch, raw material issue at the factory or change of design leading to increased sensitivity to humidity.

    I only mention·this because that crackling is nearly always an issue with the capsule; there really isn't much to go go wrong in the preamp itself.

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  • Erik FriesenErik Friesen Posts: 1,071
    edited 2010-02-08 19:52
    Hmm. One thing it seems like though, is that it always starts with louder folks, or when the mic has been yanked around.
  • davejamesdavejames Posts: 4,047
    edited 2010-02-10 06:47
    Hi Erik,

    The tech guys have responded and they offer the possibility of "a bad batch" of product. Numerous stories were related telling of poor solder joints and just overall sloppy workmanship from the manufacturer - - Shure, no less!

    Any chance the problem mics are still under warranty?

    Later,

    DJ

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  • steve_bsteve_b Posts: 1,563
    edited 2010-02-12 13:16
    Might it be a ground loop (or lack of)?
    IF you are holding the mic and touch the console (phantom power source), does the noise improve or get worse?

    These are pretty ginger mics (delicate). Have never liked them, but they are sure handy for mobility and out of sight.
    I might suspect solder joints.

    Would wonder if the ground pin (3prong plug) is not making great contact.
    They don't look like gold contacts....but plug/unplug the socket a few times and get a sense of whether it's a snug fit.
    Also, clean the plugs/sockets if you can....oxidation might built up if it's being handled a lot.

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    <FONT>Steve



    What's the best thing to do in a lightning storm? "take a one iron out the bag and hold it straight up above your head, even God cant hit a one iron!"
    Lee Travino after the second time being hit by lightning!
  • Erik FriesenErik Friesen Posts: 1,071
    edited 2010-02-12 14:12
    I doubt a ground loop. All grounds go back to the same 110 plug. The power has a dedicated circuit. Touching has no effect. Moving the connector close to the console has a small effect. However, this is not a 60hz based crackle.

    I have half a mind to reflow the head and use some lead solder. Those joints don't look that great to me.

    In my original search for the problem, I had found a bad cable that was grounding one side of the phantom, and figured, this is my problem, but the problem continued. One could think that this ruined the mic, but once again, having swapped mics around a bit, the problem did not exhibit itself in the other mics.
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