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Need specific electronic part advice

HollyMinkowskiHollyMinkowski Posts: 1,398
edited 2009-09-15 14:58 in General Discussion
I want to use a propeller to control the discharging of capacitors
into small coils.

What I am trying to do is create very powerful magnetic bursts
from the tiny coils. The coils will be a few turns of #18 enameled wire
about 1" diameter. The pulses of current passing into the coils from
the caps will be of very short duration but of huge amperage. I will
be using a variable dc source to charge the caps in the range of
50 - 300v.

The duration of the pulses will be however long it takes the caps to
discharge. I wonder if there is a way to recapture some of the energy
as the field collapses and use it for the next pulse??

What sort of part could I get at a reasonable price that could be easily controlled
from a prop output pin and handle such huge current pulses?

I won't be sending more than 30 pulses per second.

If there is no low cost device then I wonder if some sort of relay
could be actuated 30x/sec? and could it stand the constant arcing
that would result...seems like it would eat up the relay contacts.

I am considering photo flash caps but I'm uncertain about whether they can
stand up to this sort of abuse? Is there a better capacitor choice? I want
about 2000uf capacity.

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"Where am I? Where am I going? Why am I in a handbasket?"

Comments

  • Phil Pilgrim (PhiPi)Phil Pilgrim (PhiPi) Posts: 23,514
    edited 2009-09-13 19:58
    How many amps is "huge amperage"? How short is "very short duration"?

    -Phil
  • LeonLeon Posts: 7,620
    edited 2009-09-13 20:04
    The coils will probably vapourise!

    Leon

    ▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔
    Amateur radio callsign: G1HSM
    Suzuki SV1000S motorcycle
  • SeariderSearider Posts: 290
    edited 2009-09-13 20:07
    I used to work with comercial Photo flash units and we would often install a bank of 1000uf @ 500v Electrolytic capacitors. the discharge was very quick (MS range) the charge was 2-4 seconds for 4000uf. We built banks of up to 8 of these large caps in parallel.

    They might be able to be charged faster, not sure as we needed to keep our transformer weight down and did not need faster cycle times. They were good for thousands of cycles. We would very carefully match capacitors in each bank to have the same measured capacitance believing this would increase capacitor life.

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    Searider
  • ElectricAyeElectricAye Posts: 4,561
    edited 2009-09-13 20:50
    Holly,

    I think 18 AWG stranded wire is about 0.0064 ohms/ft. Assuming a coil consisting of a "few turns" is about 1 foot, that means total resistance of such a coil is 0.0064 ohms. From V = IR, at 50 volts, we get a current of roughly 7700 amps. I say "roughly" because the inductance of the coil will give you a little impedance on start-up, but I think these numbers give you some idea of what you're up against. With Power = VI, then 50 volts would give you an instantaneous power output of roughly 385000 watts. A watt = a joule/second. The kinetic energy of an automobile traveling at highway speeds is roughly 300000 joules. So if you crashed a speeding automobile into your coil over the course of 1 second.... that gives you a ballpark feel for the kinds of energy your coil will be up against. At 300 volts, the situation will look less pretty.

    Edit: I guess your time constants are pretty small, roughly microseconds? So maybe my car crash analogy isn't very good.

    Anyway, I hope that helps,
    smile.gif

    Post Edited (ElectricAye) : 9/13/2009 9:25:33 PM GMT
  • HollyMinkowskiHollyMinkowski Posts: 1,398
    edited 2009-09-13 21:02
    @Searider
    I hope to charge the caps much faster than 2-4seconds, I hope a larger
    power supply will allow for this.
    PhiPi said...
    How many amps is "huge amperage"? How short is "very short duration"?

    The coils will only be a fraction of an ohm in resistance so at the voltages I want
    to use the current will be astronomical and the caps should drain extremely fast
    so the duration I would guess at way less than a millisecond. I suppose I could
    place a coil on the work bench and suspend a similar coil above it a few inches away.
    Then charge a cap and discharge it into the coil...I could watch the current
    pulse in the second coil using a scope. I know where I can get a switch that
    has mercury in it...maybe that could survive repeated pulses for testing the
    strength of the magnetic field.

    I may be making this using much too high voltage, it may be overkill, when you
    do ohms law on the R of the coils the current is enormous even with low V so
    maybe that's all I really need. All the DIY projects I can find that are similar
    to what I'd like to build seem to leave out any details on coil design and voltages.
    I want to experiment with how magnetic fields affect the brain.
    www.google.com/search?hl=en&source=hp&q=persinger+coils&aq=f&oq=&aqi=

    ▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔
    "Where am I? Where am I going? Why am I in a handbasket?"
  • HollyMinkowskiHollyMinkowski Posts: 1,398
    edited 2009-09-13 21:31
    I just found this on google books search
    The Oxford handbook of transcranial stimulation By Eric M. Wassermann, Charles M. Epstein, Ulf Ziemann

    They talk about 3000v being discharged into a small 6 turn coil of #10 sized wire using a part
    called a thyristor. This is way beyond anything I want to play with, I just wonder how the
    coils survive this? If you do the calculations the coils are pulsed with the current used by
    thousands of homes...just for 200-500Us, but still!

    2939jdg.jpg

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    "Where am I? Where am I going? Why am I in a handbasket?"
  • kwinnkwinn Posts: 8,697
    edited 2009-09-13 21:32
    Holly, I am a little concerned when you say you want use this to study how magnetic fields affect the brain. These are lethal voltages and currents you are dealing with. I certainly would not want anything like that near me. At the very least I would suggest starting at lower voltage and capacitance values.
  • HollyMinkowskiHollyMinkowski Posts: 1,398
    edited 2009-09-13 21:41
    I found an actual schematic of a simple design in that same book.
    maybe I can just scale this way down to work with cheaper parts
    at much lower voltage.

    e7yptz.jpg

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    "Where am I? Where am I going? Why am I in a handbasket?"
  • HollyMinkowskiHollyMinkowski Posts: 1,398
    edited 2009-09-13 23:15
    I found an scr at mouser that can handle 1800v at 1150amps continuous
    and 20,000 amp peaks... 478.00 each freaked.gif

    That puts a quick end to any dream of making a full power project!

    But looking at the simplified schematic above, if I used a cheap scr
    and a v of perhaps 12 - 35v could I use ordinary cheap electrolytic caps?
    It looks like the diode would prevent reverse voltage coming back
    when the field collapsed in the coil?

    I guess the way to vary pulse length would be to switch in/out various
    amounts of capacitance, maybe 100uf to 2000uf or would that only
    vary the magnitude of the current pulse?

    I'd like to be able to vary the pulse length over about 200 - 500Us

    After doing some more reading I discovered that the full power devices
    can do things like activate the visual cortex if the coils are placed above it.
    I'm not interested in that kind of power anyway...it would just be too scary
    as it could do some sort of damage I'd think. But researchers report interesting
    results with even weak pulses...so I'm aiming for moderate power levels.


    I'm going to email or call the 3 guys that wrote that book and see if I can
    squeeze any ideas about lower power circuits out of them.

    ▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔
    "Where am I? Where am I going? Why am I in a handbasket?"

    Post Edited (HollyMinkowski) : 9/13/2009 11:20:40 PM GMT
  • ElectricAyeElectricAye Posts: 4,561
    edited 2009-09-14 00:17
    HollyMinkowski said...
    I found an scr at mouser that can handle 1800v at 1150amps continuous
    and 20,000 amp peaks... 478.00 each freaked.gif

    That puts a quick end to any dream of making a full power project!

    But looking at the simplified schematic above, if I used a cheap scr
    and a v of perhaps 12 - 35v could I use ordinary cheap electrolytic caps?
    It looks like the diode would prevent reverse voltage coming back
    when the field collapsed in the coil?

    I guess the way to vary pulse length would be to switch in/out various
    amounts of capacitance, maybe 100uf to 2000uf or would that only
    vary the magnitude of the current pulse?

    I'd like to be able to vary the pulse length over about 200 - 500Us

    After doing some more reading I discovered that the full power devices
    can do things like activate the visual cortex if the coils are placed above it.
    I'm not interested in that kind of power anyway...it would just be too scary
    as it could do some sort of damage I'd think. But researchers report interesting
    results with even weak pulses...so I'm aiming for moderate power levels.


    I'm going to email or call the 3 guys that wrote that book and see if I can
    squeeze any ideas about lower power circuits out of them.

    There's some off-the-shelf technology that you might look into. For frying your brain without the use of a pan, consider this:
    www.ameritherm.com/aboutinduction.php
  • stamptrolstamptrol Posts: 1,731
    edited 2009-09-14 12:59
    Holly,

    Notwithstanding misgivings about high-voltage/high current/strong magnetic fields near MY trans-cranial space, you definitely are in scr (thyristor) territory.

    Brand new high capacity scr's can be expensive but a check on e-bay, etc for surplus industrial units will get you some to play with. Also, the circuit you showed can be adjusted for some lower maximum current by changing "Lumped circuit resistance". The reference book for SCR's was the GE SCR and Thyristor Handbook.

    · The abuse the coils can stand is largely dependent on their ability to dissipate the heat during discharge. A rule of thumb for thermal effects is I^2t. where I is in amps and t is in seconds. Essentially, if it survives at some nominal current, you can increase the·current as long as you reduce the time sufficiently.

    Cheers,

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    Tom Sisk

    http://www.siskconsult.com


    Post Edited (stamptrol) : 9/14/2009 1:07:03 PM GMT
  • ElectricAyeElectricAye Posts: 4,561
    edited 2009-09-14 14:06
    stamptrol said...
    ....A rule of thumb for thermal effects is I^2t. where I is in amps and t is in seconds. ...

    Tom,

    that's a very interesting rule of thumb! But could you elaborate a little on this? What exactly does your rule of thumb equal? Power not to be exceeded?

    Also, is that I2t or is that I2t ?

    thanks,
    Mark
    smile.gif
  • Tracy AllenTracy Allen Posts: 6,666
    edited 2009-09-14 17:17
    Power is I2/R, and the energy transferred is Power * time, (Watt=Joule per Second), I2*t/R. It is that energy that is going to heat up the R, and R is constant in this case. This kind of calculation involving energy is typical in pulsed systems. It is a data sheet parameter for SCRs (=thyristor). For example, the I2t rating of the 2N2542 (an oldie SCR) is 32000 ampere2-seconds, and the peak forward surge current for one cycle at 60 Hz (8.33 milliseconds) is 3500 A, non-recurring. RMS current is 235 amps max.

    Does anybody want that near their cuckoo's nest!

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    Tracy Allen
    www.emesystems.com
  • ElectricAyeElectricAye Posts: 4,561
    edited 2009-09-14 18:32
    Tracy Allen said...
    ....

    Does anybody want that near their cuckoo's nest!

    One flew east and
    One flew west
    and one flew on transcranial stimulation
    until they were burnt to a crisp. skull.gif
  • kwinnkwinn Posts: 8,697
    edited 2009-09-14 19:46
    Holly, that circuit looks similar to what is used on the optical emission spectrometers used for metal analysis. They use IGBT's to charge the capacitor to the desired voltage, but instead of a treatment coil they have a spark gap. A spark coil initially ionizes the gas across the gap and then the capacitor provides the heavy current discharge. Perhaps you could replace the SCR with a small spark gap and do something similar.

    Whatever you do, I urge you to do it with extreme caution.
  • Bill HenningBill Henning Posts: 6,445
    edited 2009-09-14 20:21
    Holly,

    Are you trying to build a rail gun?
    HollyMinkowski said...
    I want to use a propeller to control the discharging of capacitors
    into small coils.

    What I am trying to do is create very powerful magnetic bursts
    from the tiny coils. The coils will be a few turns of #18 enameled wire
    about 1" diameter. The pulses of current passing into the coils from
    the caps will be of very short duration but of huge amperage. I will
    be using a variable dc source to charge the caps in the range of
    50 - 300v.

    The duration of the pulses will be however long it takes the caps to
    discharge. I wonder if there is a way to recapture some of the energy
    as the field collapses and use it for the next pulse??

    What sort of part could I get at a reasonable price that could be easily controlled
    from a prop output pin and handle such huge current pulses?

    I won't be sending more than 30 pulses per second.

    If there is no low cost device then I wonder if some sort of relay
    could be actuated 30x/sec? and could it stand the constant arcing
    that would result...seems like it would eat up the relay contacts.

    I am considering photo flash caps but I'm uncertain about whether they can
    stand up to this sort of abuse? Is there a better capacitor choice? I want
    about 2000uf capacity.
    ▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔
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    Morpheus & Mem+dual Prop SBC w/ 512KB kit $119.95, 2MB memory IO board kit $89.95, both kits $189.95
    www.mikronauts.com - my site 6.250MHz custom Crystals for running Propellers at 100MHz
    Las - Large model assembler for the Propeller Largos - a feature full nano operating system for the Propeller
  • Phil Pilgrim (PhiPi)Phil Pilgrim (PhiPi) Posts: 23,514
    edited 2009-09-14 22:56
    Um hmm. This seems somehow related, and with rather more than coincidental timing:

    ····gizmodo.com/5357776/diy-rail-gun-is-terrifying-comes-with-building-instructions.

    Holly?

    -Phil
  • HollyMinkowskiHollyMinkowski Posts: 1,398
    edited 2009-09-15 02:21
    @PhiPi

    That guy has a massive collection of capacitors!

    And the size of those wires and bars connecting the capacitors up!
    Imagine touching those 2 wires together....

    ▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔
    "Where am I? Where am I going? Why am I in a handbasket?"
  • HollyMinkowskiHollyMinkowski Posts: 1,398
    edited 2009-09-15 02:24
    @Bill Henning

    No, but they are kind of cool.

    Too much like a weapon for my taste though.

    ▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔
    "Where am I? Where am I going? Why am I in a handbasket?"
  • davejamesdavejames Posts: 4,047
    edited 2009-09-15 05:30
    ...hmmmm, lotsa caps, little resistance, lotsa amps - and you want to put it where?!

    Check this site for information of what the above combination can do:

    http://www.capturedlightning.com/frames/shrinkergallery.html


    Be safe,

    DJ

    ▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔
    Instead of:

    "Those who can, do.· Those who can't, teach." (Shaw)
    I prefer:
    "Those who know, do.· Those who understand, teach." (Aristotle)
    ·
  • HollyMinkowskiHollyMinkowski Posts: 1,398
    edited 2009-09-15 06:08
    @davejames

    OMG...what a dangerous collection of stuff.

    The idea of a triggered gap is interesting.
    I'd never have thought of that. It's sort of an
    electrically controlled mechanical device.
    Using a high voltage but low amp pulse
    to initiate a high current jump across a gap without
    moving the parts to make the gap smaller
    or increasing the voltage of the high amp
    supply. You could control this with a prop smile.gif

    ▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔
    "Where am I? Where am I going? Why am I in a handbasket?"
  • stamptrolstamptrol Posts: 1,731
    edited 2009-09-15 14:58
    ·Holly,

    ·· Sorry for the confusion! It's I2t and is usually found on fuse charts to predict the thermal damage potential as a given fuse is subjected to an overcurrent event.
    ··
    ··· attachment.php?attachmentid=74028

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    Tom Sisk

    http://www.siskconsult.com
    ·
    780 x 121 - 9K
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