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What is the relationship between gear reduction and torque? — Parallax Forums

What is the relationship between gear reduction and torque?

MarkSMarkS Posts: 342
edited 2009-04-23 14:46 in General Discussion
Let's say that I have a motor with a stall torque rating of 300 g/cm. I connect it to a gear box with a 2:1 gear ratio. How does this effect the output torque? Would the output double? Quadruple? What is the formula?

Thanks,
Mark

Comments

  • Carl HayesCarl Hayes Posts: 841
    edited 2009-04-22 01:38
    It will change in the same ratio.· In the case you cite, the torque will be either doubled or halved (you don't say which way you hooked up the gearbox).

    Incidentally, that's gm cm, not gm/cm.· That's because you multiply grams by centimeters to get torque -- you don't divide, as the slant bar would imply.· "Gm/cm" implies grams divided by centimeters.

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    · -- Carl, nn5i@arrl.net
  • MarkSMarkS Posts: 342
    edited 2009-04-22 01:43
    What I would be looking for in an increase in torque. So, in my example, the output torque would be doubled. Speed is inversly effected, correct? So if the torque is doubled, the speed is halved?

    Huh... Most places list the torque rating as g/cm or in/lbs, etc. I think the slash is meant (at least it is what I meant) to denote relationship (replacing the word 'per') rather than a mathematical equation. Whether or not that is the correct usage is another matter...

    Thank you. yeah.gif

    Post Edited (MarkS) : 4/22/2009 1:48:53 AM GMT
  • James NewmanJames Newman Posts: 133
    edited 2009-04-22 02:10
    If it was grams per centimeter, torque would increase with distance instead of decrease.

    Relationships such as this are mathmatical, they are based on, and representable by a formula of some sort.
  • Carl HayesCarl Hayes Posts: 841
    edited 2009-04-22 02:24
    Half the speed, twice the torque.· Twice the speed, half the torque.

    Catalog writers, and others without physics background, often make the mistake of using a slash where it's not correct.· Engineers and physicists never do.

    It actually can be very·important when you use those quantities to calculate other quantities, for example the energy required to turn that shaft through some angle against that torque.· Eventually you're going to multiply something by that torque of (3 gm cm), and if you have a slash in there you are likely to divide when you should be multiplying, and you will get an answer that is wildly wrong.

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    · -- Carl, nn5i@arrl.net
  • pharseidpharseid Posts: 192
    edited 2009-04-22 11:21
    · It's even worse than that, since grams are a measure of mass and not force. It should be newton-cm or something.

    -phar
  • Carl HayesCarl Hayes Posts: 841
    edited 2009-04-22 14:16
    pharseid said...

    · It's even worse than that, since grams are a measure of mass and not force. It should be newton-cm or something.

    -phar

    Yes; I had chosen not to mention that.· Outside the fields of physics and engineering, gram is all too frequently used as a unit of force; it represents, I guess,·the weight·of a one-gram mass in Earth's surface gravity.· Thus the tone arm in my old record turntable has an adjustment for stylus force, calibrated in "grams".· Cartridges sold for playing vinyl records usually have a specification for stylus force, also given in grams.

    That's OK for such a purpose, I suppose, but it is outside any standard set of units and unsuitable for calculation since its value depends upon the value of local gravity, which varies at different locations.·· This kind of "gram" is about 980.665 dynes most places on Earth.· Imagine trying to use it when calculating the path of a celestial body!· It's equally awkward when designing machinery.

    The newton is part of the MKS (meter-kilogram-second) system of units, and the centimeter is part of the CGS (centimeter-gram-second) system; thus they ought not to be mixed, to avoid the necessity for using·conversion constants.· The MKS unit of moment (torque) is the newton meter, and the CGS unit is the dyne centimeter.

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    · -- Carl, nn5i@arrl.net
  • Phil Pilgrim (PhiPi)Phil Pilgrim (PhiPi) Posts: 23,514
    edited 2009-04-22 15:08
    You also have to multiply by the gearbox's efficiency, which will be less than 100% and should be included in the specs. (Even this is an oversimplification, though, since gearbox efficiency is a function of speed, as is the output torque of a motor. Ideally you would have a graph or chart of each as a function of speed so you could compute the output torque of the motor+gearbox system from zero to your required speed.)

    -Phil
  • JerryNJerryN Posts: 32
    edited 2009-04-22 18:31
    Carl said: ".... Engineers and physicists never do."

    Don't bet your project on that - I knew a lot of engineers during my 36 years as an engineer at a major aerospace company and a few of them were real screw-ups!


    Jerry
  • Carl HayesCarl Hayes Posts: 841
    edited 2009-04-22 19:01
    JerryN said...
    Carl said: ".... Engineers and physicists never do."

    Don't bet your project on that - I knew a lot of engineers during my 36 years as an engineer at a major aerospace company and a few of them were real screw-ups!


    Jerry
    Well, yes.· Not all persons with engineering degrees, or engineering titles, are engineers.

    Back when I was a principal engineer designing medical electronics, the company (Coulter Electronics) hired a guy with a master's in electrical engineering.· The guy seemed OK at first, but when he accidentally broke a glass diode (perhaps a 1N34) in two, he glued it back together and proceeded to solder it into the circuit.

    He was not an engineer.·

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    · -- Carl, nn5i@arrl.net
  • JerryNJerryN Posts: 32
    edited 2009-04-22 19:27
    Carl, I think maybe I knew that guy - probably had a straight A scholastic record. smilewinkgrin.gifsmilewinkgrin.gif

    Some of the best electronics guys I worked with were former military technicians with a lot of experience that had gone back to school to get a degree. In fact we started seeking those guys out. I have been out of the business for quite a while so I don't know how things are today but I doubt that the situation has gotten a lot better.

    Jerry
  • MarkSMarkS Posts: 342
    edited 2009-04-22 21:57
    Thank you guys for all of the information. Much more than I asked for, but very welcome!
  • skylightskylight Posts: 1,915
    edited 2009-04-22 23:57
    Carl Hayes said...
    but when he accidentally broke a glass diode (perhaps a 1N34) in two, he glued it back together and proceeded to solder it into the circuit.



    He was not an engineer.
    Is that how those Bridge rectifiers work? bridged with glue? roll.gif
  • Carl HayesCarl Hayes Posts: 841
    edited 2009-04-23 14:46
    James Newman said...
    If it was grams per centimeter, torque would increase with distance instead of decrease.

    Relationships such as this are mathmatical, they are based on, and representable by a formula of some sort.
    Well, no, James.· The exact opposite, actually.· Below, I make correct stuff blue and wrong stuff red.

    If it were moment=force/length, the moment (torque) would decrease with increased length of the lever arm).

    Actually it's moment=force*length and the moment increases with·increasing length.

    And the work done by turning the shaft is angle*moment, where the angle is measured in radians.

    Thus·work=angle*moment=angle*force*length.

    If we screw up and write moment=force/length, then we get work=angle*moment=angle*force/length which gives a wildly wrong answer because we divided when we ought to have multiplied.

    Dimensional analysis is crucially important.

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    · -- Carl, nn5i@arrl.net
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