Shop OBEX P1 Docs P2 Docs Learn Events
Transformer buzz under load in STAMP project — Parallax Forums

Transformer buzz under load in STAMP project

KatyBriKatyBri Posts: 171
edited 2008-06-27 18:51 in General Discussion
Hello,
·
I've finished a BS2 project which required a·16VAC voltage, so I bought a 120VAC bell transformer form one of the local home centers that had two secondary taps - 24VAC and 16VAC.
·
I tapped the 16VAC for the BS2 5VDC circuitry (used standard rectifier, 5VDC regulator circuitry) and also tapped the same 16VAC to connect with four doorbell buttons (with integral LEDs) for lighting. The doorbell buttons are connected in parallel across the 16VAC tap.
·
If·I turn on the power without the doorbell buttons connected, there is no transformer hum. But with all four doorbell buttons connected a moderately loud hum comes form the transformer. The doorbell buttons draw little current (only their LEDs). The total load on the 16VAC is very small, so I do not understand why the transformer hum is so loud. I've used these smaller transformers many times before without hum-seams to have something to do with the doorbell buttons. Each has an LED to light up the button. I don't know the circuitry of the LED, but it somehow lights up with only one leg of the 16VAC active. A basic schematic is attached. The BS2 circuits work fine. The problem is the hum in this transformer is just too loud.
·
I would appreciate some advise here.
·
Thanks

Post Edited (KatyBri) : 6/26/2008 1:44:12 AM GMT

Comments

  • Mike GreenMike Green Posts: 23,101
    edited 2008-06-25 22:01
    Not enough information ... particularly about the circuitry around the doorbell buttons. 16VAC is pretty high for a 5V supply. Assuming that it's pretty lightly loaded, you're talking about 20VDC or higher at the input to the regulator. Lightly loaded, you may be ok. If the Stamp and its associated circuitry draws maybe 50-100mA, you're dissipating maybe 1-1.5W.

    Transformers don't necessarily need a high load to buzz.· Sometimes a modest load or even no load will do it.· A little bit of silicone rubber squirted here and there will often do wonders.


    Post Edited (Mike Green) : 6/25/2008 10:15:59 PM GMT
  • LeonLeon Posts: 7,620
    edited 2008-06-26 04:38
    The laminations in the transformer are loose, I'd return it for a replacement.

    Leon

    ▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔
    Amateur radio callsign: G1HSM
    Suzuki SV1000S motorcycle
  • KatyBriKatyBri Posts: 171
    edited 2008-06-26 20:39
    Leon, you were correct about the transformer- I replaced it and the hum reduced in half. I put my ear up to the transformer (which·I mounted temporarily outside the project box) and it was quiet. I noticed the remaining hum was coming from the project box, specifically the relay!
    I'm using a Porter-Brumfield KHAU-17A11-24 relay which has a 24VAC coil. I measured the output of the new 16VAC transformer and got 20VAC no load and 19.8VAC under load. When the doorbell buttons are pressed, the relay closes fine, activating the BS2 circuit. After 24 hours, the transformer gets very warm-almost to hot to touch.
    I disconnected the doorbell buttons from the circuit and found there was no hum from the relay. I only get the hum when the doorbell buttons are connected into the circuit. The only thing allowing current to flow would be the led circuitry built into the doorbell buttons.
    I'm puzzled. Do I need to put something across the relay coil?
    If any one else has a suggestion, I would also appreciate it.
    A schematic is attached to me original thread.
    Thanks.




    Post Edited (KatyBri) : 6/26/2008 10:21:39 PM GMT
  • MSDTechMSDTech Posts: 342
    edited 2008-06-26 22:06
    The current through the LED's is causing the coil on the relay to vibrate its armature. The only way you can prevent this is to remove the LED's from·the a series path with the coil.
  • pwillardpwillard Posts: 321
    edited 2008-06-27 03:03
    The thing is...this circuit works because you draw too little current to energize the relay when lighting the LED via resistor in default open switch path. When you press the switch, you provide a higher current path by shorting the resistor/LED and the higher current path eneergises the relay annd then the doorbell circuit. The Chattering relay says that you are allowing "almost" enough current tp pass through the circuit to energize. I bet if you removed or added 1 switch/led leg the circuit would perform much different. With once less, you might not get relay chatter at all and with one more leg attached... it might act like a switch closure.

    While it will reduce the brightness of the LEDs, try reducing the overall current in the idle circuit path by increasing the resister values for each of the LEDs and see if the issue resolves itself.

    ▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔


    There's nothing like a new idea and a warm soldering iron.
  • stamptrolstamptrol Posts: 1,731
    edited 2008-06-27 14:57
    Katy,

    Just to expand on the previous posts, the ac relay is buzzing because you are powering it with half-wave rectified power through the LEDs any time the push-buttons are open.. As an experiment, reverse the connections on two of the push buttons. Then, the relay will see full wave voltage. As long as the LEDS have a resitor in series with them, the relay should not see enough current to operate, except when one button is pushed.

    The other solution is to come off the transformer and rectifiy/filter, then use a DC relay. You will have to make sure the push button LEDs are oriented properly.

    Cheers,

    ▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔
    Tom Sisk

    http://www.siskconsult.com
    ·
  • KatyBriKatyBri Posts: 171
    edited 2008-06-27 18:51
    The problem has been resolved. Thanks to everyone for their suggestions.
Sign In or Register to comment.