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Transformerless : Which is a better circuit? — Parallax Forums

Transformerless : Which is a better circuit?

william chanwilliam chan Posts: 1,326
edited 2008-05-13 11:42 in General Discussion
I need some help here.

1. Which circuit will supply more DC current to the load?
2. Which circuit will have less ripples at the load?
3. Which circuit is less stressful on the diodes and capacitors?
4. Which circuit is more energy efficient?

Thanks a million.

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Comments

  • PJAllenPJAllen Banned Posts: 5,065
    edited 2008-05-10 13:31
    Which of these have your tried out, even at low-voltage?
    Get a·fused "variac".

    Post Edit -- A Fluke "Scopemeter" would be excellent, but a standard bench 'scope powered via an isolation transformer would be an equally acceptable·alternative.

    Post Edited (PJ Allen) : 5/10/2008 1:46:56 PM GMT
  • jmalaysiajmalaysia Posts: 97
    edited 2008-05-10 14:06
    I looked at both diagrams and I can't help but think this is a trick question! Circuit 1 looks a bit scary to me. What kind of output are you hoping for? All that is being done by these ckts is eliminating the negative half of the AC input. Without output filtering neither is really a DC supply.

    Q1- depends on the components used, but half-wave rectifiers are ususally only used up to 1W
    Q2- both will have nothing but ripples, however, at this point in the ckt the more ripples the higher the final voltage.
    Q3- select the proper components
    Q4- full wave, bridge ckt 2


    Take a look at this-

    http://www.play-hookey.com/ac_theory/ps_rectifiers.html
  • william chanwilliam chan Posts: 1,326
    edited 2008-05-10 15:42
    Allen,

    I have tested both circuits, they both work to a certain extend.
    But they both have strengths and weaknesses.
    That's why I want to know which is better.
    You usually have all the answers, that's the reason why you are called "Counsel of Despair" right?

    jmalaysia,

    Which state are you from?
    I think both circuits are full-wave.
    I do agree that circuit 1 looks dangerous, but it actually works if you study it carefully.
    The load can be a simple bicycle light bulb.


    One last question,
    5. Which circuit has less starting current surge?

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  • jmalaysiajmalaysia Posts: 97
    edited 2008-05-10 17:29
    I'm from Texas!

    The "no transformer" part makes it all a bit tricky, since in reality neutral is bonded to ground in a breaker box, making them electrically common. I can only assume you are wanting to plug this into an outlet. Or maybe I am looking at it all wrong.

    What kind of output did you get when you tested them?
  • GadgetmanGadgetman Posts: 2,436
    edited 2008-05-10 17:36
    Exactly HOW does the first circuit work?
    The cap between 'Live' and 'Gnd' I can barely understand, but the other, which is connected in series... It'll remove any DC component created by the first cap.
    (It's a few years since the last time I fiddled with analog and power circuits, though)

    The second...
    Yes, it's a full wave, yes, but why are the caps before the bridge-rectifier?
    (Most designs have it after the rectifier)

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  • william chanwilliam chan Posts: 1,326
    edited 2008-05-11 00:36
    The Gnd is actually a floating ground, it is not connected to earth. Sorry for the confusion.
    Yes, I plug it in to a 240v AC outlet and it supplies about 80mA to the load.

    Gadgetman,

    The capacitors are not there to filter the ripples. They are rated at 400v.
    They are there to reduce the current to the load.
    Imagine a 6v bulb connected directly to 240v AC, it will explode.
    But both these circuits can make it light up correctly, without a transformer.


    It is amazing that simple circuits like these 2 can create so much complication. [noparse];)[/noparse]

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  • jmalaysiajmalaysia Posts: 97
    edited 2008-05-11 01:29
    Are you using one 120 line and common or both 120 lines?
  • william chanwilliam chan Posts: 1,326
    edited 2008-05-11 05:31
    What is a "120 line"?

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  • LeonLeon Posts: 7,620
    edited 2008-05-11 13:24
    In some countries with a 120V supply (like the USA), two 120V supplies are combined to give 240V.

    Leon


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  • william chanwilliam chan Posts: 1,326
    edited 2008-05-11 14:12
    LIVE is 240v AC and NEUTRAL is close to earth.
    Gnd is floating, not earth.

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  • threepointonethreepointone Posts: 10
    edited 2008-05-11 16:02
    So basically you're relying on the impedance of the capacitors to produce a voltage drop. I'm not sure if those diodes are necessary, since light bulbs aren't polarized. I'm going to ignore those for now.

    This is indeed a somewhat mind-boggling circuit. I'm thinking a bit about efficiency and where that power is going at the moment, but what I can tell you is that it has horrible power factor (probably doesn't matter to you, because they usually don't charge residential accounts for low power factor, but i wouldn't use this for a commercial product).

    If energy is indeed lost in this circuit, it's probably lost from I2R heating in the wiring. It's also possible that you've basically created a rudimentary switched capacitor "regulator" (though it obviously doesn't actually regulate DC)

    The inrush current is effectively limited by the load (the light bulb), ignoring the diodes.

    I've ignored a whole bunch of components (diodes, and the capacitor to the virtual ground in schematic 2), but hopefully that'll get you started =)
  • Mike GreenMike Green Posts: 23,101
    edited 2008-05-11 16:26
    If you redraw circuit #1, you'll see that it's simply two half-wave rectifiers, one providing a high positive voltage with respect to the neutral wire and the other providing a high negative voltage with respect to the neutral wire. The load will see roughly twice the peak line voltage at low load. The capacitors will provide a little bit of filtering, but not much.

    Circuit #2 is just an ordinary bridge rectifier with a 0.5uF series capacitive impedance producing a voltage drop. In this case, there's no filtering provided since the capacitors are on the AC side of the circuit.
  • Mike GreenMike Green Posts: 23,101
    edited 2008-05-11 16:43
    Circuit #2 would have less ripple for a given output filter capacitance since the ripple is at 120Hz rather than at 60Hz in circuit #1. It would also be able to provide more current to the load for a given rating for the diodes.

    Given cheap high voltage diodes with ratings at 600V or higher, I wouldn't worry too much about stresses on them. Similarly, 1uF capacitors with ratings of 600V are readily available for about $5. More important would be some kind of surge protection on the input. On a 240V line, it's easy to get spikes well in excess of 600V from lightning or switching transients elsewhere on the line.
  • jmalaysiajmalaysia Posts: 97
    edited 2008-05-11 17:31
    I looked over ckt 1 with a cup of coffee this morning and also redrew it.· My conclusions are a bit hard to put on paper,· but I will try.· I rarely have to fool with AC circuits so I'm relying on ANCIENT memories.

    D1 returns the neg half of 240 to neutral.· That leaves approx 75v "dc" at the load.· The load drops 6vdc at .08A,· which leaves D3 to return the remaining voltage to neutral.· However,· that would be a little over 5W,· which exceeds it's capacity.· That's where C1 and C2 come in (maybe??).· C1's charge path includes the load.· C2 is in parallel with C1/Load,· which means their charge/discharge cycles will be out of phase,· reducing the effective voltage.·· That's the only way I can think of to account for the excess voltage.

    Isn't there an easier way to run a 6v bulb??
  • william chanwilliam chan Posts: 1,326
    edited 2008-05-12 01:01
    @All,

    Sometimes the load could be some superbright LEDs, that's why the diodes are required.
    The only other way to power a small load would be using a transformer, which is getting more expensive due to increasing copper prices.


    @Mike,

    Isn't "2 half wave" equivalent to a "full wave" ?
    Are you sure circuit 2 will provide double the current?
    I tested the 1st circuit overnight using a pair of China 1uF 400v Metalized Film Capacitors but they exploded after 24 hours.
    Any ideas why they exploded?

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  • Mike GreenMike Green Posts: 23,101
    edited 2008-05-12 01:33
    1) 2 half wave is not equivalent to a full wave circuit. You have two half wave rectifiers with a high ripple and the ripples are out of phase.
    For the full wave circuit, you have the ripples in phase at twice the frequency and roughly twice the current.
    2) I don't know how much current the capacitors are conducting, so I don't know how much heating is going on.
    In addition, 400V is less than twice the applied voltage. It wouldn't take much in the way of noise or other spikes on top of the 240V to
    exceed the rating of the capacitor. I'd use no less than 600V plus some kind of varistor or other limiter on the input to this supply.
  • william chanwilliam chan Posts: 1,326
    edited 2008-05-12 03:07
    Mike,

    I would like to dispute that "the ripples are out of phase" for the 1st circuit.
    I think the 1st circuit will also provide ripples at twice the original ac frequency,
    since the bottom half of the original wave is also rectified to become a top wave.

    The current flow through the load is about 80mA (averaged), so it's about 40mA per capacitor.
    Is it too high for a metalized film capacitor?

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  • Agent420Agent420 Posts: 439
    edited 2008-05-12 13:46
    william chan said...
    @All,

    Sometimes the load could be some superbright LEDs, that's why the diodes are required.
    The only other way to power a small load would be using a transformer, which is getting more expensive due to increasing copper prices.



    I've seen many commercial examples of the first method you demonstrated... Take a peek inside any of the small plug-in air freshener type ·products and that's often how they obtain power.· I'm inclined to think it's probably used in other·cheap 'disposable' ac powered devices as well.

    I think this really only works well for low current applications.

    Post Edited (Agent420) : 5/12/2008 2:31:36 PM GMT
  • jmalaysiajmalaysia Posts: 97
    edited 2008-05-13 03:08
    I did some homework on transformerless supplies because on first glance it looked like the floating "ground" was lethal, which disturbed me. What I found supported that, but it it still very good reading. The link provides many formulas for calculating the answers you seek. I ground everything I can when AC is involved, so most of this was alien to me, but I did learn quite a bit! The average Joe should not expect to be electrocuted by "ground," and the average Joe is the market.

    http://ww1.microchip.com/downloads/en/AppNotes/00954A.pdf
  • Beanie2kBeanie2k Posts: 83
    edited 2008-05-13 03:09
    Mike Green said...
    2) I don't know how much current the capacitors are conducting, so I don't know how much heating is going on.
    In addition, 400V is less than twice the applied voltage. It wouldn't take much in the way of noise or other spikes on top of the 240V to
    exceed the rating of the capacitor. I'd use no less than 600V plus some kind of varistor or other limiter on the input to this supply.
    Also the 240V is RMS.· The peak voltage is 1.414 times that, or about 340 volts.·
  • william chanwilliam chan Posts: 1,326
    edited 2008-05-13 11:42
    I recently noticed that some capacitors have 2 separate voltage ratings, one DC rating and one AC rating.
    For example, a 600v DC capacitor might only be rated at 275v AC. Seems a bit confusing.
    Most China capacitors do not mention an AC voltage rating.

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