Engine RPM Signal from Primary Ignition Coil

Aaron WallAaron Wall Posts: 31
edited November 2007 in BASIC Stamp Vote Up0Vote Down
I am trying to get a Engine RPM signal from the primary coil on my 98' Ninja 500r.

The first scope pattern is of the primary coil building up current and then collapsing it (the peak voltage) to create current in the secondary coil to then fire the spark plug. This one is with out the BS2 connected between the resistors.

My plan is to monitor the voltage drop across the 10k resistor. I would use the pulsin command to measure the time in state 0. With the first scope pattern and a on/off threshold on the BS2 of 1.5v, This would measure the time between coil firing peaks and then be converted to engine rpm. As engine speed increases, the pattern frequency increases and the pulsin duration would decrease proportionally.

The second scope pattern is with the BS2 pin 0 connected between the resistors.
When the BS2 is connected, my voltages are pulled down by the input pin. Rendering my calibrations useless.

I simulated the same resistor circuit with a constant voltage, a 9v battery in place of the primary coil, and got these voltage readings:
9.6v across the battery
3.1v dropped across 10k w/o BS2 connected
1.48v dropped across 10k w/ BS2 connected

I also tried removing the 10k resistor with the BS2 connected and it had no affect on the voltage readings.

Why is the BS2 pulling my voltages down?
Isn't it supposed to be able to read voltages with a high internal impedance that won't affect the circuit operation? Like a DVOM.
How can I get a engine rpm signal in another way?

Thanks for your time and help.

556 x 545 - 51K
576 x 396 - 18K
556 x 545 - 49K


  • 6 Comments sorted by Date Added Votes
  • Nraug HmoobNraug Hmoob Posts: 3
    edited November 2007 Vote Up0Vote Down
    I saw your post on this forum, so I recommanded that you should consider adding a rectifier diode in series with the 20k resistor and add a zener diode from the 20k to ground to protect you BS2 from high voltage. The ignition coil could produce voltage as high as 1000V.
  • Phil Pilgrim (PhiPi)Phil Pilgrim (PhiPi) Posts: 19,619
    edited November 2007 Vote Up0Vote Down
    You're essentially taking a reading between battery plus and ground. Any AC component you see here is just noise and doesn't represent a real signal. For all you know, there may be alternator noise mixed in with it. In any event, based on your 'scope readings, the noise component has a high enough impedance that the resistor divider can squelch it.

    A more logical place to take a reading would be from the switched side of the coil primary to ground. You will see a large positive excursion significantly above +12V when the switch opens, so you'll definitely need additional input protection for the Stamp. A network consisting of a couple series resistors and a zener diode to ground on the downstream side of each one would be an absolute minimum. An MOV in parallel with the first zener would provide an extra margin of protection.

    “Impossible is just a big word thrown around by small men who find it easier to live in the world they'’ve been given than to explore the power they have to change it. Impossible is not a fact. It’'s an opinion. Impossible is not a declaration. It'’s a dare. Impossible is potential. Impossible is temporary. Impossible is nothing.” –Muhammad Ali
  • metron9metron9 Posts: 1,100
    edited November 2007 Vote Up0Vote Down
    use TVS diodes , better than a zeiner for this situation

    Think Inside the box first and if that doesn't work..
    Re-arrange what's inside the box then...
    Think outside the BOX!
  • SkeilSkeil Posts: 7
    edited November 2007 Vote Up0Vote Down
    Why not make a small induction coil around the secondary winding
    You take some 22 or 24 gauge wire and wrap to try 100 turns on a hard plastic sleeve
    that you put over the secondary wire
    on one side of the wire you put a diode to clip off any negative voltage
    use a small ceramic cap to level the spike a bit and a 1k resistor to limit current flow

    you may have to add or remove turns on the coil to get the 4-5 volt peak after the forward
    voltage drop of the rectifier diode

    you could also put a 5.1 volt 1/2 watt zener diode in reverse bias to absorb any higher voltages
    just to be on the safe side or slightly paranoid.

    Since you have a scope that should be really easy to do

    you will need a resistor in paralell to the small capacitor

    The bigger the cap the more noise will be reduced and the peak may also level out
    but you will need a smaller ohm'd resistor to bleed off the stored electricity in the cap

    also another positive effect is it has no connection to the electrical system

    and a caution dont wind a thousand turns on the coil or the voltages can get to high

    use a 1" wide piece of plastic and keep the windings 1/2" wide max
    then tape the wire around the tube to prevent the wire from going all over.

    if you are going to use it long term you also want to tape the plastic to the secondary
    wire to prevent the tube from moving around as the tube moves around
    the voltages may change a bit depending on a number of factors.

    Post Edited (Skeil) : 11/14/2007 8:18:06 PM GMT
  • Alex41Alex41 Posts: 112
    edited November 2007 Vote Up0Vote Down

    It sounds like you are doing the same thing I'm trying. I need to also use a signal from my ignition to determine engine RPM for my SX chip.

    Does your ignition system use points or not? If it doesn't it should have a hall effect sensor in the distributor - or where ever it picks up the timing - the output of this sensor should be logic level. I have the factory manual from Ford for my truck here and I will try that here to see if it is a signal I can use or not. According to the manual here it is a logic level output that goes to the computer. Ford calls it a PIP - Profile Ignition Pick-up

    I know your engine is much different than a V-8 truck engine, but perhaps both have this in common.

    I was about to ask the same question you did, and reading yours got me thinking, so I looked in the manual and came across some hopefully useful info, but have not tried it myself yet.

    Maybe this helps,

    When I go, I want to go peacefully in my sleep, like my grandfather, not screaming and yelling like the people who were in the car with him.
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